
35
Installation
Assembling the Cleaner
9.
Check whether the assembly is square and adjust the pillar (4) in the screwed posi-
tion to give a dimension of 152 mm (see illustration).
!
Allow Loctite 30 minutes to dry.
10.
Fit valve stem (10) and valve slider (5). Bring block and cylinder assembly together
and apply Loctite at (C) (see illustration).
11.
At point (D), drill through Ø 3/16" into the existing hole in the main block (31).
12.
Clear all drill swarf from the hole by blowing through with compressed air.
13.
Insert the pin (80) and press it into place. Apply a small amount of Loctite to the
machine screw (54) and tighten with a spanner (a/f 15.0 mm).
14.
Fit eight O-rings (26) and four seals (55) into the main block (31).
15.
Position two ball sets (61) into each of the two tracks.
16.
Stand the inlet tube (44) on a flat surface with the large thread facing downwards
and carefully lower the main body into place. Fit the bearing flange (38) in place on
the inlet tube (44) and secure with a circlip (39).
17.
Assemble the following parts: index block (48), index lever (51/52), guide pin (50),
index spring (13) and split pin (72).
18.
Position the index block (48) so that the large end of the guide pin (50) faces
upwards.
19.
Position two ball sets (61) into each of the two tracks. Fit an O-ring (65) into the
groove on the nozzle carrier (36). Fit the nozzle carrier (36) into the main block (31).
The bearing flange (38) can now be pushed into position and secured with a circlip
(39). The bearing housing (28), complete with sleeve (29), can then be secured in
place with the bush nut (30).
20.
Assemble the following parts: piston (3), piston rod (24), locknut (27), seal (64), O-
ring (59) and bearing tape (76).
21.
Carefully expand the seal (63) over the piston (3) by hand and fit it into the groove (it
will quickly return to its original shape). Insert the whole assembly into the hole in the
cylinder (1). Fit the O-ring (26) into the end cap (2), insert into place and secure.
152
mm
D
C
C