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Safety

Instructions for the Safe Operation

12

  

  

Operating Instructions · GEA Index Cleaner Fury 602

Edition 01/08/2016

Instructions for the Safe Operation

Dangerous situations during the operation can be avoided by safety-conscious and 
proactive behaviour of the staff.

General Principles

To ensure the safe operation of the cleaner the following principles apply:

•

The Operating Instructions must be kept ready to hand and accessible for everyone 
at the cleaner's place of use. They must be complete and in clearly legible form.

•

Only use the cleaner for its intended use.

•

The cleaner must be functional and in good working order. Check the condition of 
the cleaner before starting work and at regular intervals.

•

Wear tight-fitting work clothing for all work on the cleaner.

•

Ensure that nobody can get hurt on the parts of the cleaner.

•

Immediately report any faults or noticeable changes on the cleaner to the person 
responsible.

•

Observe the accident prevention regulations and all local regulations.

Installation

For installation, the following principles apply:

•

Only properly qualified staff is allowed to install, assemble and set the cleaner into 
operation.

•

Ensure that adequate working and traffic areas are available at the place of installa-
tion.

•

Observe the maximum load-bearing capacity of the installation surface.

•

Observe the transport instructions and markings on the part(s) to be transported.

•

Remove any nails protruding from transport crates immediately after opening the 
crate.

•

Under no circumstances should anyone stand under a suspended load.

•

During assembly, the cleaner's safety devices might not be working effectively.

•

Reliably secure machine parts which have already been connected against inadvert-
ently being switched on.

Commissioning/Setup Mode 

For commissioning, the following principles apply: 

•

The cleaner must be completely assembled and correctly adjusted. All screw 
connections must be securely tightened.

•

Reliably secure machine parts which have already been connected against inadvert-
ently being switched on.

•

After conversion of the cleaner, residual risks must be reassessed.

Содержание Fury 602

Страница 1: ...Operating Instructions GEA Index Cleaner Fury 602 Edition 01 08 2016 English ...

Страница 2: ...49 2423 Mail sales geatuchenhagen gea com Web http www gea com These Operating Instructions are the English translation of the original operating instruc tions in the sense of the EU Machinery Directive This document is protected by copy right All rights reserved The document may not in whole or in part be copied reproduced translated or reduced to an electronic medium of machine readable form wit...

Страница 3: ...12 Setting into Operation 13 Operation 13 Shutting Down 13 Maintenance and Repair 14 Disassembly 14 Environmental Protection 15 Signage 15 Residual Risk 15 Hazard Areas 15 Residual Dangers 17 Declaration of Incorporation 18 Transport and Storage 19 Scope of Supply 19 Transport 19 Storage 19 Intended Purpose 20 Designated Use 20 Requirements for the Operation 20 Improper Operating Conditions 20 Con...

Страница 4: ...A Index Cleaner Fury 602 Edition 01 08 2016 Disassembly 27 Malfunctions 31 Maintenance 32 Maintenance Intervals 32 Disposal 32 Installation 33 Setting Dimensions 33 Assembling the Cleaner 34 Technical Data 37 Spare Parts Lists 38 ...

Страница 5: ...fully read these Operating Instructions before starting any work on or using the cleaner Your personal safety and the safety of the cleaner can only be ensured if you act as described in the Operating Instructions Store the Operating Instructions in such a way that they are accessible to the operator and the operating staff during the entire life cycle of the cleaner When the location is changed o...

Страница 6: ...s Failure to observe the warning can result in a severe explosion The arrow identifies a precautionary measure you have to take to avoid the hazard WARNING Warning Serious Injuries Failure to observe the warning can result in serious damage to health The arrow identifies a precautionary measure you have to take to avoid the hazard CAUTION Warning Injuries Failure to observe the warning can result ...

Страница 7: ...bar All pressure data expressed in bar psi is assumed to be gauge pressure barg psig unless explicitly specified otherwise BSP British Standard Pipe Thread approx approximately C Unit of measurement of temperature degree Celsius DN DIN nominal width DIN German standard issued by DIN Deutsches Institut für Normung e V German Institute for Standardization EN European Standard F Unit of measurement o...

Страница 8: ...ining carbon PTFE Polytetrafluoroethylene psi British and American unit of measurement Pound force per square inch All pressure data expressed in bar psi is assumed to be gauge pressure barg psig unless explicitly specified otherwise a f Indicates the size of spanners width across flats Inch Unit of measurement of length In the Anglo American language area Inch OD Pipe dimension acc to British sta...

Страница 9: ... conditions Operator s Duties In your capacity as operator of the facility you bear a particular responsibility for the proper and safe handling of the cleaner in your facility Only use the cleaner when it is in perfect condition to prevent danger to persons and property These Operating Instructions contain the information you and your staff need for the safe and reliable operation during the enti...

Страница 10: ...n case of an emergency Instruct the staff in this respect at regular intervals The signs relating to the cleaner must always be complete and legible Check clean and replace the signs as necessary at regular intervals NOTE Carry out regular checks This way you can ensure that these measures are actually observed Qualification of Staff This section contains information about the qualifications that ...

Страница 11: ...o has to be observed pertinent accident prevention regulations generally accepted safety rules national regulations applicable in the country of use work and safety instructions applicable in the facility installation and operating regulations for use in potentially explosive areas User groups Staff Qualifications Operating staff Adequate instruction and sound knowledge in the following areas Func...

Страница 12: ...revention regulations and all local regulations Installation For installation the following principles apply Only properly qualified staff is allowed to install assemble and set the cleaner into operation Ensure that adequate working and traffic areas are available at the place of installa tion Observe the maximum load bearing capacity of the installation surface Observe the transport instructions...

Страница 13: ...ed or taken out of service Check all safety devices at regular intervals All guards and hoods must be fitted as intended Structural alterations of the cleaner are not permitted Immediately report any changes on the cleaner to the person responsible Always keep danger zones clear Do not leave any objects in the danger zone Only allow persons to enter the danger zone when the machine is de energized...

Страница 14: ...s only use approved fully functional load lifting devices and lifting accessories which are suitable for the intended purpose Before setting the unit back into operation refit all safety devices as originally provided in the factory Then check that all safety devices are working correctly Check pipes are firmly secured also check for leaks and damage Check that all emergency stop devices are worki...

Страница 15: ...nt must be collected and stored in suitable containers Clearly mark the containers Dispose of lubricants as hazardous waste Signage Dangerous points on the cleaner are indicated by warning signs prohibition signs and mandatory signs The signs and notes on the cleaner must always be legible Any illegible signs must be replaced immediately Residual Risk Hazard Areas Transport Installation Do not set...

Страница 16: ...event of faults stop all media supplies immediately Check the installation situation to ensure that the cleaner is not in contact with other parts and that rotation cannot be obstructed Do not allow the maximum cleaning pressure and the maximum cleaning tempera ture to be exceeded Vessels tanks and road tankers etc must be grounded by suitable means Maintenance Observe the following notes Close al...

Страница 17: ...ner Effectively disconnect all components effectively prevent switch on Danger of injury Danger presented by moving or sharp edged parts The operator must exercise caution and prudence For all work Wear suitable work clothing Never operate the machine if the cover panels are not correctly fitted Never open the cover panels during the operation Never reach into openings As a precautionary measure w...

Страница 18: ... We declare that the incomplete machine identified here complies with the Essential Health and Safety Requirements defined in Annex I section 1 and section 2 1 The technical documentation is compiled in accordance with Annex VII part B In response to a reasoned request the relevant information will be transmitted to the appropriate national authorities This declaration will become invalid if any a...

Страница 19: ...ng Only allow qualified staff to transport the cleaner Movable parts must be properly secured Only use approved fully functional load lifting devices and lifting accessories which are suitable for the intended purpose Observe the maximum load bearing capaci ties Under no circumstances should anyone stand under a suspended load Take care when transporting the cleaner Do not grip sensitive parts of ...

Страница 20: ...he prerequisite for the reliable and safe operation of the cleaner is proper transporta tion and storage as well as professional installation and assembly Operating the cleaner within the limits of its designated use also involves adhering to the operating inspection and maintenance instructions Improper Operating Conditions The operational reliability of the cleaner cannot be ensured under improp...

Страница 21: ...ill have to undergo a new conformity process in accordance with the EC Machinery Direc tive on your own In general only original GEA Tuchenhagen GmbH spare parts should be fitted This ensures the reliable and economical operation of the cleaner Using spare parts from third party suppliers will invalidate any and all warranty claims ...

Страница 22: ...NOTE The cleaner may only be operated at a maximum pressure of 12 bar Higher pressures can destroy the cleaner Operating flow rate and pressure requirements for cleaner Fury 602 8 mm nozzles Required flow rate l min 200 225 250 280 Required flow rate IMPgpm 44 51 55 62 Required flow rate USgpm 53 60 66 74 Required pressure bar 4 6 8 10 Required pressure psi 56 84 112 140 Throw length m 8 11 12 13 ...

Страница 23: ...that there are no foreign objects in the system Clean rinse the cleaning medium supply line before connecting the cleaner The electrical installation must be in accordance with the requirements of EN 60079 14 in areas with explosive gas atmosphere and in accordance with the requirements of EN 61241 4 in areas with explosive dust atmosphere Installation Dimensions Installation dimensions The smalle...

Страница 24: ...ting for this particular application The cleaner must have a suitable pipe connection for this IMPORTANT NOTE Danger when screwing the cleaner to the fixed pipe via the lower body Doing so will cause damage to the gears inside the cleaner or jamming of the mecha nism Screw the cylindrical upper body 2 to the pipe 1 Carry out the following steps 1 Hold the cylindrical upper body 2 and carefully scr...

Страница 25: ...nger when unscrewing the cleaner via the lower body Doing so will cause damage to the gears inside the cleaner or jamming of the mecha nism Use the cylindrical upper body as contact point for the tool Carry out the following steps 1 Use a strap wrench adjustable spanner on the cylindrical upper body 2 or a suit ably sized spanner on the spanner flats provided to unscrew the cleaner from the pipe 1...

Страница 26: ...N Hot and aggressive liquids are discharged from the cleaner Danger of injury Make sure nobody stands in the area of action of the nozzles The cleaner may only be operated in a vessel intended for this purpose Carry out the following steps Connect the cleaner and set it into operation Done NOTE Noise generated when the cleaning jets hit the tank wall can cause discomfort and stress in the immediat...

Страница 27: ...isassembly Left Fury 602 unit Right Cylinder flyover and water tube assembly 80 63 62 62 79 62 7 67 10 67 12 7 5 6 43 42 20 18 43 42 21 4 14 8 33 41 23 25 27 11 1 24 28 29 30 59 76 64 3 27 26 2 54 19 66 17 77 78 78 81 ...

Страница 28: ...punch Ø 3 16 to drift out the cylinder cap pin 79 4 Slide the end cap 2 off The O ring 26 should be left in place unless damaged 5 Undo the sealing screws 58 and O rings 42 using a spanner a f 14 0 mm 6 Slide the valve block 9 off the valve spindle 10 Filter 56 and filter ring 57 are now visible 7 Remove filter 56 and filter ring 57 and check for obstructions clear if necessary 8 Remove two contro...

Страница 29: ...smantle the following parts inlet tube 44 bearing flange 38 ball set 61 seals 26 55 index block 48 index lever unit guide pin 50 index spring 13 and split pin 72 The O ring 65 should be left in place unless worn 18 Remove the circlip 39 using circlip pliers 19 Hold the tank cleaner in your hand Gently tap the nozzle carrier 36 with a nylon headed hammer Hold the cleaner over a tray to catch loose ...

Страница 30: ...Disassembly 30 Operating Instructions GEA Index Cleaner Fury 602 Edition 01 08 2016 25 Repeat this for the short water tube 7 The cleaner is now dismantled ...

Страница 31: ... the nozzles will do 3 Check the inlet tube Make sure the inlet tube is free from blockage is not jammed and is not bent 4 Rotate the nozzle tube forward and back 1 4 turn Check the valve action is positive when it clicks over The valve should be free and not bent 5 Ensure that the valve spindle snaps up and down positively without delay 6 Undo the bolts remove the valve block and unscrew the cont...

Страница 32: ...ient conditions Disposal Dispose of the cleaner in an environmentally friendly manner Observe the statutory waste disposal regulations applicable at the place of installation Separate the different materials and dispose of them correctly sorted Also observe the instructions regarding disposal in the operating instructions for the individual compo nents Maintenance Intervals Job to be Performed Mai...

Страница 33: ...33 Installation Setting Dimensions Installation Setting Dimensions Setting dimensions stop spindle assembly Setting dimensions rod end and conrod spring section 89 mm 152 mm 135 mm 46 mm 52 mm ...

Страница 34: ...op spindle 8 and the guide spindle 11 Screw both spindles into place on the cylinder 1 by gripping them in a soft jawed vice and turning until tight 2 Screw two set screws 62 into the cylinder 1 and secure with Loctite 3 Insert the long water tube 6 and the short water tube 7 into the cylinder 1 and apply Loctite to the points shown at A see illustration 4 Adjust the water tubes to give a dimensio...

Страница 35: ...arefully lower the main body into place Fit the bearing flange 38 in place on the inlet tube 44 and secure with a circlip 39 17 Assemble the following parts index block 48 index lever 51 52 guide pin 50 index spring 13 and split pin 72 18 Position the index block 48 so that the large end of the guide pin 50 faces upwards 19 Position two ball sets 61 into each of the two tracks Fit an O ring 65 int...

Страница 36: ...age over the piston rod 24 Fit the bearing flange 38 into place 28 Slide the crosshead 25 onto the piston rod 24 and secure Secure the set screw 41 using a hex key a f 3 16 Fit the second straight pin 18 with two washers 42 Secure with two split pins 43 29 Screw the locknut 27 onto the conrod 34 Screw the rod end 49 onto the conrod 34 and adjust to give a dimension of 135 mm see illustration 30 Fi...

Страница 37: ...O rings Viton also available Standard connection Female thread 1 5 BSP NPT Operating temperature max 120 C 248 F Ambient temperature max 140 C 284 F max 30 min Operating pressure range 5 10 bar 72 5 145 psi Tank opening min Ø 200 mm 7 8 inch Nozzle characteristics 360 wash pattern 2 nozzles Weight 10 kg 22 lb Nozzle sizes 8 mm and 10 mm Other sizes on request ...

Страница 38: ...8 10 2013 Page 38 of 43 Ersatzteillisten fm Spare Parts List Index Cleaner Fury 602 Spare Parts Lists Index Cleaner Fury 602 Fury 602 unit Spare parts drawing Fury 602 unit Fury 602 unit Item no Designation material Quantity Part no 62 1 4 BSFx1 4 set screw 3 4660 8219 010 63 Grooved pin 1 4660 4411 010 79 Cylinder cap pin 1 4660 4435 010 80 Main block pin 1 4660 4480 010 80 63 62 62 79 62 ...

Страница 39: ...tem no Designation material Quantity Part no 9 Valve block 1 4660 4442 010 13 Index spring 1 4660 4422 010 27 Locknut 1 4660 4439 010 31 Main block 1 4660 4357 010 34 Conrod 1 4660 4434 010 35 Rod end plug 1 4660 4426 010 36 Nozzle carrier 1 4660 4336 010 37 Cap 1 4660 4327 010 38 Bearing flange 2 4660 4475 010 Connecting pin 2 4660 4337 010 39 Circlip NA3110 125 2 4660 4471 010 40 Connecting rod ...

Страница 40: ...4334 010 52 Index lever sleeve 1 4660 4344 010 53 Button head screw M5x10 1 4660 4287 010 55 Sealing ring C PTFE 4 4660 4376 010 O ring 032 8 4660 4366 010 56 Filter 1 4660 4452 010 57 Filter sealing ring 1 4660 4462 010 58 Sealing screw 2 4660 4465 010 61 Ball set 4mm 1 4660 4461 010 62 Set screw hex 1 4 BSFx1 4 2 4660 8219 010 65 O ring 24 2 4660 8260 000 69 Stop screw 1 4660 4315 010 70 End sle...

Страница 41: ...tuchenhagen gea com http www gea com Date 01 08 2016 Page 41 of 43 Ersatzteillisten fm Spare Parts List Index Cleaner Fury 602 Cylinder flyover and water tube assembly Spare parts drawing cylinder flyover and water tube assembly 67 10 67 12 7 5 6 43 42 20 18 43 42 21 4 14 8 33 41 23 25 27 11 1 24 28 29 30 59 76 64 3 27 26 2 54 19 66 17 77 78 78 81 ...

Страница 42: ...dle 1 4660 4470 010 12 O ring 806 2 4660 4441 010 14 Flyover 1 4660 4423 610 17 Roller 1 4660 4273 010 18 Straight pin 2 4660 4482 010 19 Sleeve 1 4660 4433 010 20 Spring end 4 4660 4413 010 21 Flyover spring 2 4660 4473 010 23 Guide plug C PTFE 1 4660 4474 010 24 Piston rod 1 4660 4484 010 25 Crosshead 1 4660 4464 610 26 O ring 032 1 4660 4366 010 27 Locknut 3 8 BSF 2 4660 4439 010 28 Bearing hou...

Страница 43: ...602 Tools 77 Nut 1 4660 4367 010 78 Disk C PTFE 2 4660 4463 010 81 3 8 washer 1 4660 4431 010 Table of required tools Tools Adjustable spanner Bevel gear tool 10035 Flat bladed screwdriver Pliers Pin punch Ø 3 16 Scriber with hooked end 10036 Strap wrench 10037 Bush insertion tool 10041 Hex key a f 1 8 Hex key a f 3 16 Spanner a f 14 0 mm Spanner a f 15 0 mm Spanner a f 16 0 mm Cylinder flyover an...

Страница 44: ... 50 countries Founded in 1881 the company is one of the largest providers of innovative equipment and process technology GEA Group is listed in the STOXX Europe 600 Index GEA Mechanical Equipment GEA Tuchenhagen GmbH Am Industriepark 2 10 D 21514 Büchen Phone 49 4155 49 0 Fax 49 4155 49 2423 sales geatuchenhagen gea com http www gea com We live our values ...

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