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Use and maintenance instructions

This manual is the property of GEA Niro Soavi. Any reproduction, even in part, is prohibited.
3C003E7C

GEA Niro Soavi

3.1.1

3.1. Generals

GEA Niro Soavi high-pressure piston pumps are positive-displacement alternative machines
provided with suction and delivery spring and designed to handle a wide range of products - foods
and others - varying in viscosity and abrasiveness.
These piston pumps can reach high operating pressure and are generally incorporated in production

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WARNING

For safety during transport, the machine is supplied WITHOUT LUBRICATION OIL inside the
drive section.

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paragraph 4.9 LUBRICATION.

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Содержание Ariete NS3015P

Страница 1: ...Revision Instructions Manual Translation of the original instructions Ariete NS3015P 13490 0...

Страница 2: ...Index This manual is the property of GEA Niro Soavi any reproduction even partial is prohibited Senza titolo 1 GEA Niro Soavi REV DESCRIPTION DATE SIGN 00 First issue 16 02 2018 ANC 6SDUH SDUW OLVW X...

Страница 3: ...this manual through careful reading of all sections is essential for the correct safe use and operation of the machine you have purchased 1R RQH VKRXOG RSHUDWH RU SHUIRUP PDLQWHQDQFH RQ WKLV PDFKLQH...

Страница 4: ...uppliers and Components How to use the manual This manual is made of separate sections as indicated in the list of CONTENTS Each section is divided into chapters and paragraphs and pages are numbered...

Страница 5: ...Niro Soavi 1 1 SECTION 1 TECHNICAL SPECIFICATIONS 1 0 MACHINE DESCRIPTION 1 1 TECHNICAL DATA 1 2 FLOW SHEET 1 3 FLOW SHEET LEGEND SPEC 102 1 4 INSTALLATION DRAWING 1 5 CONSUMPTION SPECIFICATION 1 6 OP...

Страница 6: ...IXQFWLRQ LV WR WUDQVIHU XLG E LQFUHDVLQJ KHDG V UHJDUGV WKH VSHFL F FRQ JXUDWLRQ RI WKH PDFKLQH PRGHO WHFKQLFDO GDWD DFFHVVRULHV DQG RSWLRQDO features please refer to the TECHNICAL SPECIFICATIONS enc...

Страница 7: ...of GEA Niro Soavi Any reproduction even in part is prohibited 1C002E6C GEA Niro Soavi 1 0 2 1 0 3 Main machine components 7KH PDLQ FRPSRQHQWV RI WKH PDFKLQH DUH VKRZQ LQ WKH JXUHV EHORZ IRU 3XPS PDFKL...

Страница 8: ...ctions This manual is the property of GEA Niro Soavi Any reproduction even in part is prohibited 1C002E6C GEA Niro Soavi 1 0 3 FIG B Components of pump machine Standard version 1 2 3 4 8 9 11 Optional...

Страница 9: ...head 2 Head pressure gauge 3 Head safety valve 4 Manifold unit 5 XEULFDWLRQ V VWHP Option for NS2006 NS3006 6 Water system 7 7UDQVPLVVLRQ ERG 8 Motor drive 9 Cover panels 10 Control panel 11 On machin...

Страница 10: ...Temperature 90 C 2 10 MAX CIP SIP Temperature 140 C 2 11 Ambient Conditions 40 C MAX R H 40 1000 m above sea level 3 TECH FEATURES COMPRESSION HEAD 3 1 Type MONOBLOCK 3 2 Material SAF2205 3 3 No of P...

Страница 11: ...ED 8 2 Lubricating System 6 3 L5 8 3 Oil Cooling System BPHE 7 TECH FEATURES DRIVE END 7 1 RPM Crankshaft MIN 66 7 2 RPM Crankshaft MAX 131 7 3 Stroke 60 mm 7 4 Drive Type GEAR BOX ROSSI RI125 7 5 Gea...

Страница 12: ...GEA Niro Soavi...

Страница 13: ...PPLY NS NITROGEN SUPPLY OS OIL SUPPLY SS STEAM SUPPLY WS WATER SUPPLY R RETURN 5 MACHINERY AND EQUIPMENT AUTOMATIC ACTUATOR FOR REMOTE CONTROL GENERAL MANUAL ACTUATOR NOT FOR REMOTE CONTROL AUTOMATIC...

Страница 14: ...QUALITY 5 INTEGRATE OR TOTALIZE INTEGRATING OR SUMMATING R NUCLEAR RADIATION RECORDING S SPEED OR FREQUENCY SWITCHING 2 T TEMPERATURE TRANSMITTING U MULTIVARIABLE MULTIFUNCTION UNIT V VISCOSITY VALVE...

Страница 15: ...6 5 137 0 2 21 16 7 6 5 16 7 0 1 5 1 7 137 0 75 6 1 7 2 727 7 NJ 5 1 B 5 7 21 16 B B 5 1 5 9 6 21 6 1 5 5 9 6 21 7 33529 33529 7 0 66 21 7 6 1 5 6 5 37 21 5 9 180 5 5 9 6 21 6 5 37 21 IRO 3OAVI ECHANI...

Страница 16: ...al punto di attacco del vapore per adattare la pressione alle esigenze della macchina The customer must install a pressure reducer at the steam inlet connection to adapt the pressure to the machine s...

Страница 17: ...s Light on Electrical protection lamp alarm Cabinet Ventilation Fault Yes No Light on Cabinet Vent Fault alarm lamp SP I contact closed cont open after 15 sec No Light o Pressu Some functions are rela...

Страница 18: ...eated in accordance with Annex VII Part A and we obligate to provide these upon reasoned request from the individual national authorities by data transfer Authorized person for compiling and handing o...

Страница 19: ...0 0 12 3 3 3 3 4 5 5 6 7 3 8 9 7...

Страница 20: ...1C091E0C The above values are calculated on the basis of measurements made on machines that are technically comparable and representative of the machine herein described Machine model Sound pressure...

Страница 21: ...FOR TRANSPORT SAFETY REASONS THE MACHINE IS SUPPLIED WITHOUT LUBRICATING OIL BEFORE ANY OPERATION FILL UP THE MACHINE WITH OIL ACCORDING TO THE INSTRUCTIONS FOR USE MAINTENANCE WARNING 95 LUBRICATING...

Страница 22: ...CAPACITY litres MACHINE MODEL TYPE OF LUBRIFICATION FORCED 75 38 55 105 4 5 14 14 95 14 30 30 LUBRICATING OIL NSF Class H1 TYPE Cassida GL220 Rivolta Geralyn SF220 Kl beroil 4 UH1 220 N Mobil SHC Cibu...

Страница 23: ...gol GR XP 220 Degol BG 220 BMB 220 MAKE TYPE RACCOMENDED OIL FOR NORMAL OPERATING CONDITIONS ATTENTION The type of oil to be used depends on the temperature range where the machine is installed IP Bla...

Страница 24: ...able OIL QUANTITY FOR REDUCTION GEAR MODEL ONE37TF TT 0162 C 03 12 2012 1 DATE REV FG SIG LUBRICATION OIL FOR REDUCTION GEAR NS3011 QUANTITY l 10 3 6 3 NS3015 18 0 ONE75TF NS3018 NS3024 6 3 6 3 6 3 NS...

Страница 25: ...EVICES ON MAIN MOTOR 2 1 5 3 EMERGENCY PUSHBUTTON 2 1 5 4 PROTECTIVE PANEL ON HEAD 2 1 5 5 MACHINE PANELS 2 1 6 SAFETY SIGNS 2 2 CE MARK AND ISO 9000 CERTIFICATION 2 3 IDENTIFICATION OF THE MACHINE 2...

Страница 26: ...DIRECTION OF ROTATION OF ELECTRIC MOTORS 2 9 SPECIAL NOTES 2 9 1 CONTROL BOARD TO BE PROVIDED BY THE CUSTOMER 2 9 2 ELECTRIC MOTOR SUPPLIED BY THE CUSTOMER 2 10 NOTES ON MACHINE TEST 2 11 CLEANING THE...

Страница 27: ...e GEA Niro Soavi pump consists of a piston positive displacement pump equipped with automatic VXFWLRQ DQG GHOLYHU VSULQJ RSHUDWHG YDOYHV ZKRVH IXQFWLRQ LV WR WUDQVIHU XLG E LQFUHDVLQJ KHDG V UHJDUGV W...

Страница 28: ...DWHG DURXQG WKH V VWHP LQ WKH DUHDV ZKHUH DFFHVV LV DOORZHG GXULQJ RSHUDWLRQ Control zones these are the areas where operators can perform system control and adjustment operations on the special contr...

Страница 29: ...DWH WUDLQLQJ SURYLGHG RQ VLWH E WKH PDQXIDFWXUHU V WHFKQLFLDQV RU DQ authorized support service centre have performed machine operation trials under the guidance of GEA Niro Soavi technicians NOTE for...

Страница 30: ...roduction even in part is prohibited 2C002E9C GEA Niro Soavi 2 1 4 HDU VDIHW ERRWV LJ E Wear protective gloves Fig 2 1 3 c ATTENTION Suitable protective gloves must be work in areas with possible high...

Страница 31: ...is the property of GEA Niro Soavi Any reproduction even in part is prohibited 2C002E9C GEA Niro Soavi 2 1 5 2YHUDOOV PXVW EH LQ SHUIHFW FRQGLWLRQ Fig 2 1 3 d 1R ODUJH REMHFWV SURWUXGLQJ IURP SRFNHWV F...

Страница 32: ...SHUVRQQHO QRW ZRUNLQJ LQ WKH DUHD Fig 2 1 3 h ATTENTION The work area must NEVER be cluttered with tools or other objects that could cause hindrance Nothing must interfere with the free movement of o...

Страница 33: ...oavi 2 1 7 ATTENTION Personnel not working in the area must not stand in the work zone during machine operation Maintenance technicians can work around and inside the machine only after the machine ha...

Страница 34: ...and in the factory s safety plan ATTENTION Protection from risks starts with information and training of workers Instructing workers 7KH PSOR HU VKDOO DUUDQJH IRU HDFK ZRUNHU WR UHFHLYH DGHTXDWH LQVWU...

Страница 35: ...VW EH used exclusively with all of the guards in place and correctly HG IRU PDLQWHQDQFH IROORZ WKH LQGLFDWLRQV JLYHQ LQ FKDSWHU Electrocution hazard due to the presence of live parts WKHVH SDUWV DUH V...

Страница 36: ...RQ KHDG VXLWDEOH HOHFWULF SURWHFWLRQ RQ WKH PDLQ PRWRU HPHUJHQF SXVKEXWWRQ DQG SURWHFWLYH SDQHO RQ WKH KHDG DUH WKH PDLQ VDIHW GHYLFHV SUHVHQW RQ WKH PDFKLQH WKHVH GHYLFHV DUH GHVFULEHG LQ WKH IROORZL...

Страница 37: ...SULQJ SUHORDGLQJ PXVW QHYHU EH FKDQJHG WR DYRLG PRGLI LQJ WKH YDOYH RSHQLQJ YDOXH DV WKLV ZRXOG DIIHFW WKH VDIHW FRQGLWLRQV GHVLJQHG E 1LUR 6RDYL DQG LQYDOLGDWH WKH JXDUDQWHH IRU WKLV UHDVRQ the prelo...

Страница 38: ...ve seal with consequent reduction of the opening value set during the calibration phase It might therefore prove necessary to replace the seat and ball after a number of opening events in order to res...

Страница 39: ...witches against short circuits automatic switches or inverter for protection against overheating 2 1 5 3 Emergency pushbutton Q HPHUJHQF SXVKEXWWRQ KLJKOLJKWHG E WKH VSHFL F FRORXU UHTXLUHG E FXUUHQW...

Страница 40: ...ro Soavi Any reproduction even in part is prohibited 2C002E9C GEA Niro Soavi 2 1 14 Master switch LJ E ATTENTION 7KH SRVLWLRQ RI WKH PDFKLQH DQG LWV FRQQHFWLRQ ZLWK WKH SURGXFW OLQH PXVW OHDYH VXI FLH...

Страница 41: ...t never be removed during machine operation 2 1 5 5 Machine panels 7KH PDFKLQH LV WWHG ZLWK FRYHU SDQHOV PDGH RI VDWLQ QLVK VWHHO VKHHW ZKLFK HQDEOHV protection of internal machine components from dir...

Страница 42: ...cedures ATTENTION Ensure that ALL the panels are closed and blocked before starting the machine to prevent accidents in handling the panels you should always use the handles provided Depending RQ WKH...

Страница 43: ...s and maintenance technicians are required to comply with the indications on these signs 7KH VDIHW VLJQV RQ WKH PDFKLQH KDYH EHHQ DSSOLHG DV LQGLFDWHG LQ WKH JXUH RQ WKH QH W SDJH ATTENTION It is proh...

Страница 44: ...SHUVRQQHO QRW ZRUNLQJ LQ WKLV area DANGER SIGN Presence of live parts COMPULSORY ACTION SIGN HDULQJ SURWHFWLRQ PXIIV PXVW EH ZRUQ DANGER SIGN DQJHU RI EXUQLQJ RU VFDOGLQJ GXH WR SRVVLEOH high tempera...

Страница 45: ...H DERYH PHQWLRQHG VWDQGDUG E PDUNLQJ WKH IURQW RI WKH PDFKLQH ZLWK DV VKRZQ LQ JXUH KHUH EHORZ RQ WKH IURQW SDUW RI the machine In Section 1 TECHNICAL SPECIFICATIONS we have attached the Declaration o...

Страница 46: ...Use and maintenance instructions This manual is the property of GEA Niro Soavi Any reproduction even in part is prohibited 2C002E9C GEA Niro Soavi 2 2 2 Fig 2 2 2...

Страница 47: ...LGHQWL HG E WKH QDPH SODWH J ORFDWHG RQ WKH IURQW SDQHO RU RQ WKH SXOOH SURWHFWLRQ SDQHO IRU WKH HUFXOHV YHUVLRQV ZLWKRXW FDVLQJ ZKLFK LQFOXGHV the manufacturer s name model and type VHULDO QXPEHU 7KH...

Страница 48: ...RQV RI UHTXLUHG XWLOLWLHV XVH RI LQDSSURSULDWH WRROV IRU WKH RUGLQDU RU H WUDRUGLQDU PDLQWHQDQFH IDLOXUH WR SHUIRUP RU LQFRUUHFW PDLQWHQDQFH DOWHUDWLRQV RU PRGL FDWLRQV FDUULHG RXW ZKHWKHU GLUHFWO RU...

Страница 49: ...4 Exclusions and limitations 7KH JXDUDQWHH VKDOO QRW FRYHU WKH PDWHULDOV DQG SDUWV VXEMHFW WR QRUPDO ZHDU DQG WHDU VXFK DV EXW QRW OLPLWHG WR DOO WKH JDVNHWV XVHG LQ WKH PDFKLQH 9 EHOWV SOXQJHU VHDOV...

Страница 50: ...volved in the handling and installation of the machine 7KH PDFKLQH LV VHQW WR WKH XVWRPHU XVXDOO SDFNHG LQ D SURSHUO VL HG ZRRGHQ FUDWH DQG ZUDSSHG LQ SODVWLF OP IRU DGGLWLRQDO SURWHFWLRQ XQOHVV RWKHU...

Страница 51: ...HFL HG LQ WKH KDQGOLQJ LQVWUXFWLRQV DQG PDNH VXUH WKDW WKH FRPSUHVVLRQ KHDG OLHV RQ WKH RSHUDWRU V VLGH RUNV VKRXOG EH DGHTXDWHO VSDFHG DQG VL HG VR DV WR DFFRPRGDWH WKH HQWLUH EDVH RI WKH IUDPH JXUH...

Страница 52: ...all personnel involved in handling of the machine must be acquainted with transport and handling regulations as well as with regular safety standards WARNING Use only tested hoisting devices approved...

Страница 53: ...QH or a Customer s employee 7KHUHIRUH ZKHQ UHFHLYLQJ WKH PDFKLQH WKH IROORZLQJ VKRXOG EH FKHFNHG FRQWHQWV RI WKH SDFNLQJ DJDLQVW WKH 3DFNLQJ LVW LQWHJULW RI WKH SDFNLQJ VR WKDW DQ HYLGHQW GDPDJH FDQ E...

Страница 54: ...age temperature should not be less than 5 C and more than 55 C humidity should be OHVV WKDQ ZLWK QR FRQGHQVDWH 9LEUDWLRQV VKRXOG EH DYRLGHG DV PXFK DV SRVVLEOH 2 7 2 Storage for periods longer than 3...

Страница 55: ...art of the machine and the head require maintenance regularly H UHFRPPHQG OHDYLQJ D VXLWDEOH VSDFH LQ WKH IURQW DUHD WR HQDEOH FRPSOHWH UHPRYDO RI WKH KHDG DQG RQ WKH VLGHV LI WKH PDLQ PRWRU QHHGV WR...

Страница 56: ...achine is installed CAUTION to avoid any danger of injuries to the operators the machine should be operated ONLY with the panneling in place or protections completely closed 3DQHOV PD EH UHPRYHG WR DO...

Страница 57: ...YRWLQJ ZKHHOV ZKLFK KDYH WR EH ORFNHG EHIRUH RSHUDWLQJ WKH PDFKLQH For the leveling proceed as follows OLIW WKH PDFKLQH DQG SODFH WKH SDGV XQGHU WKH OHJV ORZHU WKH PDFKLQH XQWLO WKH OHJV VLW UPO RQ WK...

Страница 58: ...DFHG DW WKH PDFKLQH V XWLOLWLHV inlet ports Q SDUWLFXODU WKH PDQXDO YDOYHV RI WKH OXEULFDWLRQ ZDWHU FLUFXLW VKRXOG UHPDLQ DOZD V RSHQ LQ D SRVLWLRQ ZKLFK DOORZV FRQWUROOLQJ DQ DGHTXDWH RZ RI ZDWHU IRU...

Страница 59: ...DQ WKRVH LQGLFDWHG LQ WKH 7HFKQLFDO 6SHFL FDWLRQV 6HFWLRQ EXW DV WKLV LV D SRVLWLYH displacement pump it can create dangerous overpressure which can burst the pipes GRZQVWUHDP WKH PDFKLQH ZKHQ WKH RXW...

Страница 60: ...LQIHHG SUHVVXUH WR HQVXUH WKDW PDFKLQH IHHGLQJ LV FRUUHFW XQGHU DOO FRQGLWLRQV including during transitory production stages LQVWDOODWLRQ RI WKH WZR KRPRJHQL HUV RU SLVWRQ SXPSV LQ VHULHV FDQ RQO EH F...

Страница 61: ...WHFW WKH PDFKLQH EXW QRW WKH V VWHP WR ZKLFK LW LV FRQQHFWHG in case of dangerous overpressure 1HYHU XVH WKH PDFKLQH WR IXOO GUDLQ WKH IHHGLQJ WDQN WR DYRLG SURGXFW VXGGHQO UXQQLQJ RXW GXULQJ RSHUDWLR...

Страница 62: ...7 216 LI WKH ERDUG KDV EHHQ VXSSOLHG E 1LUR 6RDYL 2 8 7 Electrical connections 7KH SRZHU OLQH WR WKH FRQWURO ERDUG VKRXOG EH RI DSSURSULDWH W SH DFFRUGLQJ WR WKH OHQJWK W SH RI URXWLQJ DPELHQW WHPSHUD...

Страница 63: ...5 2 6 IRU PDFKLQHV ZLWK VSODVK OXEULFDWLRQ VHH 6HFWLRQ 7 1 63 7 216 XQOHVV RWKHUZLVH VSHFL HG E WKH GLUHFWLRQ RI WKH DUURZV RQ WKH PDFKLQH ZKHHO DQG RU PRWRU oil pump motor RQO IRU PDFKLQHV ZLWK PRWRU...

Страница 64: ...f appropriate control and protection devices CAUTION GEA Niro Soavi shall not be held liable for damages caused to either persons or the machine due to mistakes made in the design and or execution of...

Страница 65: ...SUHVVXUH DOORZHG QRLVH OHYHO HOHFWULF DEVRUSWLRQ WKH PDFKLQH LV UXQ ZLWK ZDWHU DW D WHPSHUDWXUH RI DSSUR LPDWHO VR LW LV SRVVLEOH WR YHULI WKH GHYLDWLRQ RI WKH PDFKLQH V DFWXDO RZ UDWH FRPSDUHG WR WK...

Страница 66: ...ention to the compression head and the sump If required you may use a cloth and any standard mild detergent 7R SUHYHQW ZDWHU IURP HQWHULQJ WKH PDFKLQH SODFH D VXLWDEOH FRYHULQJ RYHU WKH YHQWLODWLRQ KR...

Страница 67: ...FLDO ZDVWH residues deriving from industrial processes agricultural artisan commercial and service related DFWLYLW ZKLFK EHFDXVH RI LWV TXDOLW RU TXDQWLW FDQQRW EH LQFOXGHG LQ PXQLFLSDO ZDVWH GHWHULRU...

Страница 68: ...e system is installed 7KH VXEVWDQFHV SURGXFHG GXULQJ PDLQWHQDQFH RU PDFKLQH GHPROLWLRQ SURFHGXUHV DUH XVHG OXEULFDQWV UHFRYHU PDWHULDOV FRDWLQJ HOHFWULF FDEOHV HWF SODVWLF DQG UXEEHU PDWHULDOV SLSHV J...

Страница 69: ...cks before start up 3 3 Start up procedure 3 3 1 Operator s position 3 3 2 Control panel 3 3 3 Start up 3 4 Operation and adjustment 3 5 Machine stop 3 5 1 Emergency stop 3 6 Cleaning 3 7 Safety devic...

Страница 70: ...d others varying in viscosity and abrasiveness These piston pumps can reach high operating pressure and are generally incorporated in production OLQHV UHTXLULQJ ERWK FRQVWDQW GHOLYHU SUHVVDUH DQG RZ U...

Страница 71: ...DWLRQV FRQFHUQLQJ QRUPDO VWDUW DUH JLYHQ LQ FKDSWHU KHFN WKH FRQQHFWLRQV ZLWK XWLOLWLHV DQG SURGXFW OLQH 5HIHU WR 6HFWLRQ 7 1 63 7 216 IRU WKHLU VSHFL FDWLRQV DQG ORFDWLRQ Check that the pipes upstrea...

Страница 72: ...erve the last recommendation here above may in case of machine starting result in a severe risk of injury for anyone standing near moving parts Verify that all safety and protection devices are in per...

Страница 73: ...G DGMXVWPHQW RSHUDWLRQV ZH UHFRPPHQG WKDW WKH RSHUDWRU VKRXOG VWDQG DV LQGLFDWHG LQ JXUH 7KH FRQWURO SDQHO FRQ JXUDWHG DFFRUGLQJ WR WKH XVWRPHU V UHTXLUHPHQWV LV RQ WKH OHIW KDQG VLGH RI WKH PDFKLQH I...

Страница 74: ...HU ZDWHU OXEULFDWLRQ V VWHP DQG DQ ZDWHU KHDW H FKDQJHU 2QFH DOO SUHOLPLQDU FKHFNV KDYH EHHQ FRPSOHWHG WKH PDFKLQH FDQ EH VWDUWHG IROORZLQJ WKH procedure below 2SHQ DOO RQ RII YDOYHV RQ XWLOLW OLQHV Z...

Страница 75: ...KH VWDUW SXVK EXWWRQ Q FDVH WKH FRQWURO ERDUG KDV EHHQ VXSSOLHG E 1LUR 6RDYL WKLV RSHUDWLRQ DOORZV WR VWDUW WKH PDFKLQH DFFRUGLQJ WR WKH FRUUHFW VHTXHQFH GHSHQGLQJ RQ WKH W SH of machine and optionals...

Страница 76: ...ELOLW RI RZ UDWH DQG RSHUDWLQJ SUHVVXUH The machine s operating pressure is produced by the counterpressure generated downstream by WKH V VWHP LWVHOI GHSHQGLQJ RQ WKH FKDUDFWHULVWLFV RI WKH SURGXFWV 3...

Страница 77: ...R ZLVK WR PDNH WKHLU RZQ ERDUG LI LW KDV QRW EHHQ VXSSOLHG E 1LUR 6RDYL cut off power using the main switch 3 5 1 Emergency stop Q FDVH RI GDQJHURXV VLWXDWLRQV RU VHULRXV PDFKLQH IDLOXUH WKH RSHUDWLRQ...

Страница 78: ...H WKH XVH RI FRQFHQWUDWHG SURGXFWV RU SRZGHUV UVW SUHSDUH WKH solutions separately in order to avoid any undissolved clods or solid particles OHDQLQJ VKRXOG EH SHUIRUPHG LQ D FORVHG F FOH 3 ZKLOH WKH...

Страница 79: ...SLSLQJ GRZQVWUHDP WKH PDFKLQH FDQ EH SURWHFWHG RQO LI D YDOYH LV WWHG RQ WKH OLQH ATTENTION WKH YDOYH SURWHFWV RQO WKH SUHVVXUL HG FKDPEHU RQ ZKLFK LW LV LQVWDOOHG W IHDWXUHV WKH IROORZLQJ DGYDQWDJHV...

Страница 80: ...mer shall be responsible to install a funnel to collect the outcoming product and carry it to the drainage system ATTENTION LVSRVH RI DQ ZDVWH XLGV DV SUHVFULEHG E WKH ODZV LQ IRUFH ORFDOO ATTENTION W...

Страница 81: ...m the compression head and clean it manually especially the valve seat and the discharge pipe after any overpressure relief valve discharge RU GLVDVVHPEOLQJ DQG PDLQWHQDQFH SOHDVH UHIHU WR 6HFWLRQ 0 1...

Страница 82: ...RI the colour prescribed by the safety standards in force This device allows the operator to stop the machine immediately in case of hazardous situations for WKH SHUVRQQHO RU WKH PDFKLQH LWVHOI DEQRUP...

Страница 83: ...machine does not run x main motor does not start x FKHFN WKH HOHFWULFDO ZLULQJ IXVHV automatic switches x the drive belts are broken or loose x replace or tighten the belts 7KHUH LV QR SURGXFW RZ x QR...

Страница 84: ...ace Section 4 0 17 1 1 4 Noisy compression head x broken springs x replace Section 4 0 17 1 1 x not enough or too high feeding pressure x feed properly the machine x worn out pumping valves x replace...

Страница 85: ...lsations at suction and or delivery x install suitable pulsation damper contact GEA Niro Soavi 8 No cooling water on plungers x valve on water plant closed x open x ZDWHU OWHU FORJJHG x disassemble an...

Страница 86: ...x FHVV RI ZDWHU RQ WKH SOXQJHUV x GMXVW WKH ZDWHU RZ WR UHGXFH VSODVKLQJ DQG VXPS RRGLQJ 12 Oil overheats and darkens x Machine overload x Eliminate overload x DXOW RLO FRROHU RU ODFN RI FRROLQJ wate...

Страница 87: ...r and contact GEA Niro Soavi x Too high belts tension x Check belts tension x DXOW PDLQ PRWRU x KHFN PDLQ PRWRU LQ FDVH UHSODFH 16 Oil leakage in the water sump x HDNDJH IURP FURVV KHDGV VHDOV x Repla...

Страница 88: ...s with 166 59 32 VDIHW UHOLHI valve x The safety valve inductive sensor has lost the factory setting x Set the inductive sensor 20 Safety relief valve sensor signals that safety YDOYH LV FORVHG EXW WK...

Страница 89: ...GEA Niro Soavi S p A 3C090E0C DOC 3 9 1 3 9 SPECIAL FEATURES OF NON STANDARD MACHINES BLANK PAGE...

Страница 90: ...ral maintenance information 4 1 1 General information 4 1 2 Instructions for correct maintenance 4 1 3 Safety precautions and maintenance procedures 4 2 Ordinary maintenance 4 3 Tighening bolts and st...

Страница 91: ...uch as for example terminal strip covers of junction boxes etc All these operations must be performed by maintenance technicians and electricians XWLHV RI HOHFWULFLDQ DQG PDLQWHQDQFH WHFKQLFLDQ This i...

Страница 92: ...ments such as 1 Functional diagrams for electrical equipment and auxiliary equipment with indications on power connections 2 List of possible failures and solutions suggested chapter 8 in this manual...

Страница 93: ...QQHO ATTENTION R QRW DOORZ PDFKLQH XVH DFFHVV WR LQVLGH SDUWV DQG PDLQWHQDQFH E PHPEHUV RI SHUVRQQHO ZKR DUH QRW IDPLOLDU ZLWK WKH LQGLFDWLRQV FRQWDLQHG LQ WKLV PDQXDO DQG HQVXUH WKDW WKH PDQXDO LV DY...

Страница 94: ...DQG H WUDRUGLQDU PDLQWHQDQFH SURFHGXUHV PXVW EH SHUIRUPHG H FOXVLYHO E TXDOL HG technical staff in accordance with the criteria indicated in the introduction of this instruction manual ATTENTION 5 6...

Страница 95: ...sons 1R QDNHG DPHV Do not lubricate repair or adjust while machine on Do not remove safety devices No smoking Do not use water to put UHV RXW 7 SHV RI LQVSHFWLRQV DQG SURFHGXUHV Visual inspection Lubr...

Страница 96: ...ion on the machine the electrician and maintenance technician must wear adequate personal protection devices ATTENTION I WKH VZLWFKERDUG LV QRW VXSSOLHG E 1LUR 6RDYL UHIHU WR WKH PDQXIDFWXUHU V LQVWUX...

Страница 97: ...in the control pushbutton panelm must be pressed as shown LQ WKH JXUH Fig 4 1 3 3 b If the type of maintenance needed requires the side panels to be removed use the special key provided If the panels...

Страница 98: ...ance for high pressure machines in addition to regular checks All the operations listed here below are described with detailed procedures in the following paragraphs Execute carefully all the checks p...

Страница 99: ...condensate from lubrication system x check tightening of nuts and plungers x check drive x check belt tensioning x check tightening of drive elements and reducer support When KUV FWLRQ UHTXLUHG 0DFK K...

Страница 100: ...place homogenizing valve 7500 x change lubrication oil x FOHDQ UHSODFH OWHUV OXEULFDWLRQ system pneumatic system water system x check drive belt wear tensioning and if required replace x check wear of...

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Страница 103: ...F FOH WKH UHTXLUH VSHFL F tightening in accordance with the values shown in Table 4 3 1 It is also necessary to frequently check screwn and nuts to make sure that they do not become loose 1LUR 6RDYL V...

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Страница 112: ...instructions This manual is the property of GEA Niro Soavi Any reproduction even in part is prohibited 4C041E4C GEA Niro Soavi 4 4 8 ATTENTION WLJKWHQ WKH QXWV DQG EROWV LQ FURVV DFFRUGLQJ WR WKH VKRZ...

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Страница 121: ...shape to match the bottom part of the seat VWULNH WKH EDU ZLWK D KDPPHU XQWLO WKH VHDW KDV EHHQ UHPRYHG I WKLV SURFHGXUH LV QRW VXI FLHQW WR H WUDFW WKH YDOYH VHDWV D WUDFWLRQ V VWHP ZLWK D WKUHDGHG...

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Страница 124: ...GEA Niro Soavi S p A 4c056e1c doc 4 5 1 4 5 HOMOGENIZING GROUP The machine being a positive displacement high pressure pump is NOT equipped with homogenizing group...

Страница 125: ...auge 4 6 1 General information The safety relief valve is usually installed on the compression head or on the delivery line to protect the machine and the operators from accidental overpressures that...

Страница 126: ...ate of the safety valve that is it gives an opening or closing signal depending on whether it is discharging product from the discharge pipe C or not The sensor status can be checked near the valve by...

Страница 127: ...nce concerns only the control and the replacement of the gaskets shown in pict 4 6 2 A 4 7 10 12 of the ball 13 and the valve seat 14 PICT 4 6 2 A WARNING Before carrying out any maintenance operation...

Страница 128: ...g a Unscrew the nuts 17 b Remove the complete valve 19 c Remove the half rings 15 and separate the valve 19 IURP WKH DQJH 16 d Then remove the O Ring 10 e Remove the valve seat 14 containing the ball...

Страница 129: ...position before tightening the nuts 17 make sure the reassembled discharge pipe does not interfere with any part of the machine WARNING For safety reasons the discharge pipe must always be opened and...

Страница 130: ...rectly on the metallic nut 2 Unlock the counter nut 20 on the sensor if locked turning it counterclocwise by means of a suitable wrench 24 mm key 3 Witout disassembling the valve from its seat screw t...

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Страница 132: ...er separate the pressure gauge from its separator Other versions of pressure gauges or pressure measuring devices are available as alternatives analog pressure gauge with signal transmitter with 4 20...

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Страница 134: ...by GEA Niro Soavi Any reproduction even partial is prohibited 4C064E2C GEA Niro Soavi 10 LQVHUW WKH SUHVVXUH JDXJH SUHSDUHG LQ WKLV ZD LQWR LWV KRXVLQJ DQG SODFH WKH DQJH RQ WKH studs H screw the nut...

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Страница 136: ...essure gauge simply press the front ZERO ON push button keep this button pressed for a few seconds to reset the instrument to ZERO if the reading given is NEGATIVE If the display reads BATT it means t...

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Страница 138: ...LWV PRYHPHQW LV IUHH DQG ZLOO LQFUHDVH ZKHQ WKH PDFKLQH UXQV ORDGHG This movement can be considered normal when all the belt tensioning elements and reduction gear VXSSRUW HOHPHQWV KDYH EHHQ SURSHUO...

Страница 139: ...th a padlock for the safety of personnel Inspection of the pulleys RUQ SXOOH V VLJQL FDQWO UHGXFH WKH OLIH RI EHOWV ZKLFK FDQ WRXFK WKH ERWWRP RI WKH JURRYH FDXVLQJ VOLSSLQJ ZKLFK SURYRNHV ZHDU DQG VX...

Страница 140: ...HQ SXOOH E D IHZ PP WR UHDFK RSWLPDO SRVLWLRQ WKHQ ORFN WKH EXVKLQJ Selection of belts 8VH DW WKH VDPH WLPH EHOWV RI WKH VDPH PDNH RI WKH VDPH W SH DQG RI WKH VDPH ORW VLQFH WKHUH PD EH GLIIHUHQFHV ER...

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Страница 142: ...rt The ideal stretch is the lowest at which the belts do not slip under maximum load XULQJ WKH UVW KRXUV RI UXQQLQJ LQ FKHFN WKH VWUHWFK IUHTXHQWO UHPHPEHU WKDW H FHVVLYH VWUHWFK UHGXFHV WKH OLIH RI W...

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Страница 144: ...tenance instructions This manual is the property of GEA Niro Soavi Any reproduction even in part is prohibited 4C071E11C GEA Niro Soavi 4 7 8 85 Tipo Type PP RU D RUFH 3 1HZWRQ 9 P V 9 P V 9 P V SPZ S...

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Страница 146: ...sioning KHFN DQG PDLQWDLQ WKH FRUUHFW VWUHWFK RI WKH EHOWV WR SUHYHQW LUUHJXODU YLEUDWLRQV SRVXUH WR KHDW KHFN WKDW WKH EHOWV DUH QRW H SRVHG WR VRXUFHV RI KHDW DQ H SRVXUH WR WHPSHUDWXUHV JUHDWHU WKD...

Страница 147: ...FHGXUH IRU GLVDVVHPEO LV WKH IROORZLQJ 85 loosen retaining screws A XVH RQH RI WKH VFUHZV LQ ERUH WR IRUFH WKH EXVK RSHQ H WUDFW WKH EXVK DQG SXOOH IURP WKH VKDIW Assembly procedure FOHDQ EXVK DQG VKD...

Страница 148: ...of recommended change frequency Chapter OWHU FOHDQLQJ OHYHO DQG W SH RI OXEULFDQW XVHG KSDWHU Under normal conditions the power end does not require servicing Should you notice abnormal noise levels...

Страница 149: ...e requires skilled personnel therefore it is recommended to contact GEA Niro Soavi Customer Service for advice and support WARNING All inspection and maintenance operations must be carried out with th...

Страница 150: ...WKH SURFHGXUH GHVFULEHG LQ KDUWHU ORRVHQ WKH VFUHZV DQG H WUDFW WKH DQJH 0 IURP WKH JXLGH SOXQJHU 4 remove the scraping ring L and the seal gasket J Assembly W WKH VFUDSLQJ ULQJ DQG JDVNHW LQVLGH WKH...

Страница 151: ...art is prohibited 4C081E5C GEA Niro Soavi 4 8 4 In some models a rubber bellows is installed to protect the guide plunger stem In this case the bellows Z must be removed to replace the gaskets and the...

Страница 152: ...Customer Service to obtain the type of lubricant suitable for any VSHFL F FRQGLWLRQV IRXQG ORFDOO ATTENTION Used oils are extremely harmful to environment and should be disposed of correctly in accor...

Страница 153: ...with a pressure gauge on the front panel for continuous control of lubrication pressure and a safety pressure switch set to 3 bar to stop the machine if lubrication pressure is LQVXI FLHQW 7KH OXEULF...

Страница 154: ...maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 4C091E11C GEA Niro Soavi 3 Fig 4 9 1 A D C F G WDQN LQWDNH OWHU C body D gear pump F bypass valve G join...

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Страница 156: ...DOLQJ RU YHU KLJK ZDWHU WHPSHUDWXUH The water temperature must conform with the values given in Section 1 TECHNICAL SPECIFICATIONS The pressure in the lubrication circuit can be adjusted via the by pa...

Страница 157: ...JXUH SUHSDUH D FROOHFWLRQ WUD RI VXI FLHQW FDSDFLW WR FRQWDLQ WKH TXDQWLW RI RLO FRQWDLQHG LQ WKH machine according to TT 0038 attached to section 1 of this manual RSHQ WKH OOLQJ WDS RQ WKH FUDQNDVH...

Страница 158: ...OWHUV FKDQJH LV H WUHPHO LPSRUWDQW WR JXDUDQWHH SURSHU DQG UHOLDEOH RSHUDWLRQ RI WKH OXEULFDWLQJ system W LV WKHUHIRUH QHFHVVDU WR UHSODFH RU FOHDQG WKH RLO OWHUV HDFK FKDQJH RI RLO DV UHFRPPHQGHG RQ...

Страница 159: ...OOLER MAINTENANCE 7KH PDFKLQH LV HTXLSSHG ZLWK D ZDWHU RLO FRROHU ZKLFK LV QRW UHTXLULQJ XVXDOO DQ PDLQWHQDQFH In case of use of hard water it is possible to have problems with clogging of the cooler...

Страница 160: ...of GEA Niro Soavi Any reproduction even in part is prohibited 4C102E3C GEA Niro Soavi 4 10 1 4 10 Pneumatic plant The machine being a positive displacement high pressure pump an homogenizer with manu...

Страница 161: ...ions This manual is the property of GEA Niro Soavi Any reproduction even in part is prohibited 4C112E3C GEA Niro Soavi 4 11 1 4 11 Aseptic plant The machine being supplied in SANITARY execution is NOT...

Страница 162: ...operty of GEA Niro Soavi Any reproduction even in part is prohibited 5C001E4C GEA Niro Soavi 5 1 Section 5 Spare Parts Ccatalogue Index 5 1 How to use the spare parts catalogue 5 2 How to order spare...

Страница 163: ...re parts Spare parts can be ordered directly from GEA Niro Soavi Service Department or through your local GEA Niro Soavi agent or Authorized Dealer who can provide useful advice and forward your reque...

Страница 164: ...of GEA Niro Soavi Any reproduction even in part is prohibited 5C001E4C GEA Niro Soavi 5 3 GEA Niro Soavi original spare parts inquiry form To Fax No From Name Reply Fax No e mail Model Serial No URGEN...

Страница 165: ...is no guarantee of successful delivery and that delays may occurr due to customs problems or miscarriage In any case GEA Niro Soavi shall not be responsible for delays occurring due to the shipment of...

Страница 166: ...ter solenoid valve 12 Homogenizing group 45 Water drain check 13 Passage head 1 st 46 14 Impact ring 1 st 47 Lubrication plant 15 Impact head 1 st 48 Lubrication unit 16 Gaskets 1 st 49 Pump driven by...

Страница 167: ...ools to be used during ordinary maintenance they include special tools for installing or removing plungers and packings where required The set of spanners DOES NOT INCLUDE a Torque Wrench which is rec...

Страница 168: ...LUNGER EXTRACTOR KOLBENAUSZIHER EXTRACTOR PARA PISTON EXTRACTEUR D 8 1527 000 1 ESPANSORE EXPANDER EXPANDER EXPANSOR EXPANSEUR 0 4613 000 1 MANICO HANDLEGRIP GRIFF MANGO MANCHE 6 9112 060 1 VITE SCREW...

Страница 169: ...production even in part is prohibited 5C050E3C GEA Niro Soavi 5 1 5 5 Spare parts list and assembly drawings RX ZLOO QG DWWDFKHG DVVHPEO GUDZLQJV DQG D OLVW RI FRPSRQHQWV DQG VSDUH SDUWV 7KH UVW FRGH...

Страница 170: ...H BRIDA BRIDE 3 3869 000 2 FLANGIA FLANGE FLANSCH BRIDA BRIDE 3 3871 000 8 PRIGIONIERO STUD STIFTSCHRAUBE PRISIONERO GOUJON 7 6008 000 8 DADO NUT MUTTER TUERCA ECROU 2 7437 000 4 PRIGIONIERO STUD STIF...

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Страница 172: ...NSE 1 8641 000 3 SEDE VALVOLA VALVE SEAT VENTILSITZ ASIENTO VALVULA SIEGE DE SOUP 3 1730 000 3 VALVOLA VALVE VENTIL VALVULA SOUPAPE VAN 2 9108 010 3 MOLLA SPRING FEDER MUELLE RESSORT 2 9107 010 3 COPE...

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Страница 174: ...NSE 1 8641 000 3 SEDE VALVOLA VALVE SEAT VENTILSITZ ASIENTO VALVULA SIEGE DE SOUP 3 1730 000 3 VALVOLA VALVE VENTIL VALVULA SOUPAPE VAN 2 9108 010 3 MOLLA SPRING FEDER MUELLE RESSORT 2 9107 010 3 COPE...

Страница 175: ......

Страница 176: ...UGRUPPEN ZEICHNUNG DESPIECE DESSIN D ENSE 12 4559 100 3 PISTONE PLUNGER KOLBEN PISTON PISTON 12 9176 000 3 MORSETTO CLAMP KLEMME ABRAZADERA MORS 13 4781 000 3 PROLUNGA EXTENSION VERLAENGERUNG PROLONGA...

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Страница 178: ...DE PRESI N TRANSDUCTEUR 10 0036 000 1 RONDELLA WASHER UNTERLEGSCHEIBE ARENDELA RONDELLE 13 3873 000 1 FLANGIA FLANGE FLANSCH BRIDA BRIDE 31 3031 543 1 O RING O RING O RING JUNTA T RICA JOINT TORIQUE...

Страница 179: ...OTE DESIGNER REV SIGN REF QTY MATERIAL M CODE MATERIAL DESCRIPTION DRAWING PART CODE U PART DESCRIPTION APPROV DATE DATE DESCRIPTION CHECKED M CODE 1 5 CN SH 1 OF 1 10 01 2007 ESPL CONTR PRESS MANOM N...

Страница 180: ...NE UNION ANSCHLUSS CONEXI N TUBULURE 31 3031 595 1 O RING O RING O RING JUNTA T RICA JOINT TORIQUE 31 1011 000 1 DADO NUT MUTTER TUERCA ECROU 36 9110 030 12 VITE SCREW SCHRAUBE TORNILLO VIS 1 CODICE N...

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Страница 185: ...ME ASSEMBLY DRAWING BAUGRUPPEN ZEICHNUNG DESPIECE DESSIN D ENSE 13 5935 000 1 FLANGIA FLANGE FLANSCH BRIDA BRIDE 31 4031 595 1 O RING O RING O RING JUNTA T RICA JOINT TORIQUE 36 9116 030 4 VITE SCREW...

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Страница 188: ...PHONE 39 0 521 965411 FAX 39 0 521 242819...

Страница 189: ...LVOLA ELECTROVALVE MAGNETVENTIL ELECTROVALVULA LECTROVANNE 2 6300 000 1 NIPPLO THREAD NIPPEL NIPLE NIPPLE 6 8045 000 1 RONDELLA WASHER UNTERLEGSCHEIBE ARENDELA RONDELLE 2 6310 000 1 GIUNTO COUPLING KU...

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Страница 191: ...LEUEL BIELA BIELLE 2 8064 000 3 BRONZINA BRONZE BUSHING BRONZELAGER COJINETE DE BRONCE COUSSINET EN 3 4710 000 3 FLANGIA FLANGE FLANSCH BRIDA BRIDE 1 6133 516 3 ANELLO RASCHIATORE ROD SCRAPER ABSTREIF...

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Страница 193: ...LOCCHETTO BLOCK BLOCK BLOQUE BLOC 3 3771 000 1 BUSSOLA BUSHING BUCHSE MANGUITO FOURREAU 3 3864 090 1 RONDELLA WASHER UNTERLEGSCHEIBE ARENDELA RONDELLE 2 6540 000 8 BUSSOLA BUSHING BUCHSE MANGUITO FOUR...

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Страница 197: ...g kit PLUG P1 3 4 16UNF Copper washer 3 8 G Body TP3A Oring Supporting bracket Overpressure valve Tank STD Pressure 35 C higher value allowed at cold start List of Components drawing 9514 1878 000 NS3...

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Страница 199: ...1 CODICE NON PRESENTE NOT EXISTING CODE NICHT BESTEHENDER KODE C DIGO NO PRESENTE CODE ABSENT 1 CODICE NON PRESENTE NOT EXISTING CODE NICHT BESTEHENDER KODE C DIGO NO PRESENTE CODE ABSENT 1 CODICE NO...

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Страница 202: ...nd maintenance instructions This manual is the property of GEA Niro Soavi Any reproduction even in part is prohibited 6C001E4C GEA Niro Soavi 6 1 Section 6 Electrical diagrams index 6 1 Electrical dia...

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Страница 217: ...Descrizione Description Beschreibung Descripci n Description 4 9000 002 1 MOTORE MOTOR MOTOR MOTOR MOTEUR 5 2316 562 1 MOTORE MOTOR MOTOR MOTOR MOTEUR Elektrische Lista parte el ctrica Liste de pi ces...

Страница 218: ...ance instructions This manual is the property of GEA Niro Soavi Any reproduction even in part is prohibited 7C001E4C GEA Niro Soavi 7 1 Section 7 Suppliers catalogue index 7 1 Sub suppliers and compon...

Страница 219: ...7C001E4C GEA Niro Soavi 7 2 7 1 Sub suppliers and components catalogue We have included copies of the suppliers catalogues and of components installed in the machine In addition to the maintenance gui...

Страница 220: ...MOTORE MOTOR 7 01 2 9565 2316 562 MOTORE MOTOR 7 01 3 9533 3011 011 TRASDUTTORE TRANSDUCER 7 01 4 9533 3012 011 TRASDUTTORE TRANSDUCER 7 01 5 9533 4064 000 RIDUTTORE GEARBOX 7 01 6 9550 0000 150 CENT...

Страница 221: ...GEA Niro Soavi Ref Part Code Description Description 7 01 1 9564 9000 002 MOTORE MOTOR...

Страница 222: ...GEA Niro Soavi Ref Part Code Description Description 7 01 2 9565 2316 562 MOTORE MOTOR...

Страница 223: ...LATI ONET MANUTENTIONDEMOTEURS LECTRIQUES BETRIEBS UNDWARTUNGSANLEITUNGEN F RELEKTROMOTOREN INSTRUCCIONES PARA L AINSTALA CI NY MANTENIMIENTODEMOTORESEL CTRICOS INSTALLAT IONANDMAI NTENANCEINSTRUCTION...

Страница 224: ...MOTOREN INSTRUCTIONSPOURINST ALLATIONET MANUTENTIONDEMOTEURS LECTRIQUES ISTRUZIONID USOEMANUTENZIONE PERMOTORIELETTRICI INSTALLA TIONS OG VEDLIGEHOLDELSESVEJLEDNINGFOR ELEKTRISKEMOTORER INSTA LLATIONS...

Страница 225: ...ebearingsmustbereplacedor the lubricationgreasemustbetotallyremovedafter cleaning Single phase motors when kept in stock for 2 years or more must have their capacitors replaced if any Werecommendtotur...

Страница 226: ...installed on solid foundations to avoid excessive vibrations The purchaser is fully responsible for the foundation Metal parts must be painted to avoid corrosion The foundation must be uniform and suf...

Страница 227: ...mperature device such asthermostats thermistors termalprotector etc connect their terminals to the corresponding devices on the control panel 10 Start Up THE KEY MUST BE FASTENED OR REMOVED BEFORE STA...

Страница 228: ...0 20000 11 6212 12100 14400 20000 20000 20000 20000 20000 20000 20000 20000 20000 20000 13 Serie 62 Serie 63 TABLE 1 BALL BEARINGS Series 62 63 Relubrication intervals running hours horizontal positio...

Страница 229: ...g Polyrex EM grease 9When motors are used on the vertical position their relubrication interval is reduced by half if compared to horizontal position motors Note s 9AlthoughPolyrex EMiscompatiblewitht...

Страница 230: ...ghteen 18 monthsfrommanufacturingdate independent of installation date as long as the following items are fulfilled accordingly Propertransportation handlingandstorage Correct installation based on th...

Страница 231: ...n un local seco libre de polvo vibraciones gases y vapores corrosivos dotado de temperatura uniforme coloc ndolos en posici n normal y sin apoyar sobre ellos otros objetos La temperatura de almacenaje...

Страница 232: ...APLICACI N CON LOS DATOS CONTENIDOS EN LA PLACA DE IDENTIFICACI N Motores para reas clasificadas deber n ser instalados en lugares de conformidad con la identificaci n en la placa del motor MANTENER...

Страница 233: ...os terminales del motor a n cuando el motor estuviere detenido TODA CONEXI N EFECTUADA DE FORMA INCORRECTA PUEDE QUEMAR EL MOTOR La tensi n y forma de conexi n est n indicadas en la placa de caracter...

Страница 234: ...sador Es aconsejable efectuar el reengrase durante el funcionamiento del motor de modo que permita la renovaci n de la grasa en el alojamiento del rodamiento Si esto no fuera posible debido a la prese...

Страница 235: ...20000 11 6212 12100 14400 20000 20000 20000 20000 20000 20000 20000 20000 20000 20000 13 TABLA 2 RODAMIENTOS DE ROLLOS Serie NU 3 Intervalo de relubricaci n horas de operaci n posici n horizontal Gra...

Страница 236: ...imentos elaborados por la legislaci n vigente en el lugar RECOMENDAMOS EL USO DE ROLAMIENTOS DE ESFERAS PARA MOTORES ACOPLADOS DIRECTAMENTE A LA CARGA GRASA EN EXCESO PUEDE PROVOVAR SOBRECALENTAMIENTO...

Страница 237: ...ados por Weg Motores Talleres y personal sin autorizaci n que realicen reparaci n en los motores para ambientes peligrosos ser n totalmente responsables por el trabajo ejecutado y los da os ocurridos...

Страница 238: ...mo suficiente como para identificar la causa de la anomalia y su conveniente reparaci n dar aviso inmediato a Weg por parte del comprador de los defectos detectados y que los mismos sean posteriorment...

Страница 239: ...ungen bei gleichm iger Temperatur und in normaler Montageposi tion zu lagern Es d rfen keine anderenTeilegegendenMotorgestelltwerden Die Temperatur f r das Largen von Motren muss zwischen 5 C und 60 C...

Страница 240: ...ten eingebaut werden wenn die Angaben des Leistungsschildes dieser Zone entsprechen BEI MASCHINEN MIT K HLUNG DURCH UMGEBUNGSLUFT MU DIE K HLLUFT UNGEHINDERT ZU UND ABSTR MEN K NNEN DIE WARNE VOM MOTO...

Страница 241: ...illstanddesMotorseineelektrischeSpannung ber die Motorklemmen zur Folge haben FALSCHER ANSCHLU KANN DIE WICKLUNG DES MOTORS ZERST REN Netz und Anschl sspannung laut Leistunschild beachten Spannungs sc...

Страница 242: ...vom Motortyp und von den Arbeits und Umweltsbedingungen ab SCHMIERUNG UM EINEN SICHEREN BETRIEB DES MOTORS ZU GEW HRLEISTEN SIND DIE VORGESEHENEN SCHMIERFRISTEN DER KUGELLAGER EINZUHALTEN 1 Motoren o...

Страница 243: ...00 45 NU 322 3300 4400 5900 7800 10700 11500 11500 13400 13400 17300 60 NU 324 2400 3500 5000 6600 10000 10200 10200 12100 12100 15000 72 TABELLE 1 KUGELLAGER Serie 62 63 Nachschmierintervall e Betrie...

Страница 244: ...montage und Montage soll nur von Fachpersonal unter Verwendung von geeigneten Werkzeugen und Methoden durchgef hrt werden Zum Abziehen von Kugellagern Abdr ckscharauben bzw geeignete Motoren f r explo...

Страница 245: ...EILE ERSETZT WERDEN Wird der Motor ber Fequenzumrichter ohne Filter betrieben k nnen folgende Motoreigenschaftennegativbeeinflusstwerden 9Wirkungsgrad 9Schwingung 9Ger uschpegel 9Nennstrom 9 bertemper...

Страница 246: ...ellen und die entsprechende Reparatur ausf hren zu k nnen Die Gew hrleistung schlie t nicht die damit verbundenen Kosten ein wie Transport des sofortige Benachrichtigung des Kunden ber die aufgetreten...

Страница 247: ...un endroit sec l abri des poussi res des vibrations des fum es et vapeurs corrosives des variations de temp rature etenpositionnormale s par sdes autresobjets Latemp raturedestockagedesmoteurs doit re...

Страница 248: ...NTR E D AIR ET LA PAROI NE DEVRAIT PAS TRE INF RIEURE DU DIAM TRE DE L ORIFICE D ENTR E D AIR 3 Fondation Lesmoteursmunisdepattesdoivent tre install s sur une fondation rigide pour viter les vibration...

Страница 249: ...ssible employer une m thodecompatibleaveclachargeetlatension du moteur Lesensderotationestlesenshorlogique lorsque le moteur est vu du c t de I accouplement et si la s quence de connexion desphasesest...

Страница 250: ...SOIT FAITE CONFORM MENT AUX NORMES APPLICABLES CECI EST ESSENTIEL POUR LA PROTECTION CONTRE LES RISQUES D ACCIDENT Si le moteur est muni de dispositifs de protection thermique ou de surveillance de l...

Страница 251: ...00 17300 19700 19700 20000 20000 20000 27 6316 8500 10400 12800 14900 15900 18700 18700 20000 20000 20000 34 6319 7000 9000 11000 13000 14000 17400 17400 18600 18600 20000 45 6322 5100 7200 9200 10800...

Страница 252: ...e remontage des roulements soient faits dans un environnement propre pour assurer un bon fonctionnement et viter toute avarie Les nouveaux roulements ne seront extraits de leur emballage qu au moment...

Страница 253: ...vec une huile de protection pour faciliterl assemblage 9N utiliser que des marteaux en caoutchouc pour assembler les pi ces 9V rifier le serrage correct des crous 9Utiliser une jauge pour v rifier le...

Страница 254: ...e la d faillance et la r paration correspondante Informationimm diateparl acheteurdetoute d faillance survenue et que celle ci soit accept e par Weg comme d faut de fabrication Cette garantie n inclut...

Страница 255: ...polvere di vibrazioni di gas di fumi corrosivi con temperat ura uniforme mettendoli in posizione normale e senza accostarli con altri oggetti La temperatura di stoccaggio dei motori dovr rimanere tra...

Страница 256: ...enterigidepersopportareeventuali sollecitazioni da urti Devono essere dimensionate in modo da evitare vibrazioni dovute alle risonanze 4 Fori di scarico condensa Controllare che i fori di scarico cond...

Страница 257: ...ESSUN OGGETTO STRANO SIA STATO LASCIATO ALL INTERNO DELLA MORSETTIERA LE ENTRATE DEI TERMINALI CHE NON VENGONO USATE DOVRANNO ESSERE CHIUSE ALLINEARE LE ESTREMIT DELL ALBERO OD USARE UN ACCOPPIAMENTO...

Страница 258: ...questo non fosse possibile a causa della presenza di parti in movimento prossime al dispositivo d ingrassaggio pulegge giunti etc che possono essere un rischio per l integrit fisica dell operatore pr...

Страница 259: ...6201 a 6307 non richiedono reingrassaggio poirch il suo tempo di vita utile circa di 20 000 ore 9I Tabelle 1 e 2 sono intesi per il periodo de ingrassaggio sotto la temperatura del cuscinetto di 70 C...

Страница 260: ...a targhetta del motore stesso Sulla targhetta c il numero di serie del motore questo dovr essere comunicato nella richiesta delle parti di ricambio MOTORIDAUTILIZZARSIIN LUOGHIPERICOLOSI Oltre alle ra...

Страница 261: ...A 2 Assistenza L assistenza deve essere affettuata da officine per riparazioni autorizzate dalla WEG Le officine di assistenza e le persone non autorizzate dalla WEG che effettueranno riparazioni ai m...

Страница 262: ...mo necessario per I identificazione della causa della stessa anomalia e per la realizzazione della dovuta riparazione Che vi sia stata la denunzia immediata da parte dell acquirente dei difetti presen...

Страница 263: ...60 C med en relativ luftfugtighed der ikke overstiger 50 For motorer der har v ret lagret i mere endto r skallejerneudskifteseller t mmesfor sm refedt og renses grundigt Enfasede motorer skal desuden...

Страница 264: ...dformet for at forebygge un dige mekaniske vibrationer K ber har det fulde ansvar for fundamentet Metaldelene skal males for at undg korrosion WEG MOTORER ER DYNAMISK AFBALANCERET MED HALV NOT UDEN LA...

Страница 265: ...orskiltet INDEN TILSLUTNING TIL NETTET KONTROLLER AT JORDING ER FORETAGET EFTER G LDENDE NORMER DETTE ER N DVENDIGT FOR AT UNDG UHELD Hvis motoren er leveret med temperatur beskyttelses eller styrings...

Страница 266: ...0 20000 20000 20000 20000 20000 20000 9 6211 14200 16500 20000 20000 20000 20000 20000 20000 20000 20000 20000 20000 11 6212 12100 14400 20000 20000 20000 20000 20000 20000 20000 20000 20000 20000 13...

Страница 267: ...TR M 2 Vedligeholdelse Vedligeholdelse skal foretages af WEG autoriseredev rksteder Ikke WEG autoriserede v rksteder eller andre der foretager enhver service p motorer til eksplosionsfarlige omr der v...

Страница 268: ...er om opst ede fejl og at disse af WEG godkendes som fabrikationsfejl Garantien omfatter ikke demontage hos k ber transportomkost ninger rejseudgifter for teknikere logi og fort ring Garanti se rvice...

Страница 269: ...och den relativa fuktigheten f r ej verstiga 50 Om motorerna lagras mer n 2 r m ste antingen lagren bytas ut eller sm rjfettet avl gsnas totalt efter reng ring P enfas motorer som lagras i 2 r eller...

Страница 270: ...t f r att undvika f r stor vibration K paren har fullt ansvar f r fundament Metalldelar m ste m las f r att undvika korrosion Fundamentet m ste vara j mt och tillr ckligt h rt f r att kunna st emot ev...

Страница 271: ...REKT DETTA R V SENTLIGT F R ATT UNDVIKA OLYCKOR Om motorn r f rsedd med temperaturvakter eller givare som termostater termistorer mm koppla in dessa i motsvarande kontrollpanel 10 Uppstart KILEN SKALL...

Страница 272: ...15100 15100 15500 15500 19300 60 52 1 Motorer utan sm rjnipplar Motorer upp till storlek 200 tillve rkas normalt utan sm rjnipplar Dessa skall eftersm rjas i samband med underh ll och p f ljandes tt...

Страница 273: ...skador Nya lager skall tas ut ur sitt emballage f rst n r de skall monteras Innanmonteringavnyalager kontrollera attdetinte finnsn graskarpakanterellerannan skada p axeln Vid lagermontering v rm de i...

Страница 274: ...oriserad terf rs ljare eller agent begr nsas till 18 m nader fr n tillverkningsdatum oberoende p installationsdatum och under f ruts ttning att f ljande r uppfyllt Korrekt transport hantering och lagr...

Страница 275: ...55 PYCCKN PYCCKN...

Страница 276: ...56...

Страница 277: ...57 PYCCKN...

Страница 278: ...58...

Страница 279: ...000 20000 16400 16400 14900 13000 20000 16400 16400 14900 10800 10800 20000 20000 20000 17300 17300 15900 14000 20000 17300 17300 15900 11800 11800 20000 20000 20000 19700 19700 18700 17400 20000 1970...

Страница 280: ...60...

Страница 281: ...61 PYCCKN...

Страница 282: ......

Страница 283: ...XPORTAD ORA S A AV PREF WALDEMARGRUBBA 3000 89256 900JARAGU DOSUL SC BRAZIL PHONE 55 47 372 4002 FAX 55 47 372 4060 http www weg com br FOR FURTHER INFORMATION PLEASE CONTACT YOUR NEAREST WEG SALES OF...

Страница 284: ...GEA Niro Soavi Ref Part Code Description Description 7 01 3 9533 3011 011 TRASDUTTORE TRANSDUCER...

Страница 285: ...transmitters can be supplied with a non stabilized direct voltage of 10 14 30 V and provide all commonly used output signals All pressure transmitters can be supplied with a hermetically sealed high g...

Страница 286: ...alibrated in vertical mounting position of span 0 25 0 125 3 B SL with pressure connection bottom Hysteresis of span 0 1 Repeatability of span 0 05 1 year stability of span 0 2 at reference conditions...

Страница 287: ...DIN 43 650 IP 65 4 pin L plug DIN 43 650 IP 65 flying lead IP 67 flying lead IP 68 zero and span not adjustable flying lead IP 68 zero and span adjustable Pressure connections for Model S 10 for Model...

Страница 288: ...www wika de E mail support tronic wika de Wiring details 2 wire system DIN 43 650 plug MIL plug 6 pin 5 pin plug PT 02 E 10 6P M 16 x 0 75 9029702 GB 30 CM 05 01 Printed in Germany 3 wire system UB S...

Страница 289: ...GEA Niro Soavi Ref Part Code Description Description 7 01 4 9533 3012 011 TRASDUTTORE TRANSDUCER...

Страница 290: ...transmitters can be supplied with a non stabilized direct voltage of 10 14 30 V and provide all commonly used output signals All pressure transmitters can be supplied with a hermetically sealed high g...

Страница 291: ...alibrated in vertical mounting position of span 0 25 0 125 3 B SL with pressure connection bottom Hysteresis of span 0 1 Repeatability of span 0 05 1 year stability of span 0 2 at reference conditions...

Страница 292: ...DIN 43 650 IP 65 4 pin L plug DIN 43 650 IP 65 flying lead IP 67 flying lead IP 68 zero and span not adjustable flying lead IP 68 zero and span adjustable Pressure connections for Model S 10 for Model...

Страница 293: ...www wika de E mail support tronic wika de Wiring details 2 wire system DIN 43 650 plug MIL plug 6 pin 5 pin plug PT 02 E 10 6P M 16 x 0 75 9029702 GB 30 CM 05 01 Printed in Germany 3 wire system UB S...

Страница 294: ...GEA Niro Soavi Ref Part Code Description Description 7 01 5 9533 4064 000 RIDUTTORE GEARBOX...

Страница 295: ...Services Media No 4090 Riduttori e motoriduttori Gear reducers and gearmotors Istruzioni d uso Operating instructions Edition December 2010...

Страница 296: ......

Страница 297: ...a di alimentazione convertitore di frequenza soft start ecc e eventuali accessori flussostato unit autonoma di raffreddamento termostati ecc consultare la documentazione specifica ad essi allegata All...

Страница 298: ...avi alle persone e o cuscinetti che possono causare surriscaldamenti Non utilizzare per il sollevamento dei motoriduttori i golfari del motore Collocare il riduttore o il motoriduttore in modo da gara...

Страница 299: ...raccomandano le tolleranze h6 j6 k6 secondo le esigenze Importante Il diametro del perno della macchina in battuta contro il riduttore deve essere almeno pari a 1 18 4 1 25 volte il diametro interno...

Страница 300: ...R Kl bersynth GH 6 avente la gradazione di visco sit ISO indicata in tabella COMPLETI DI GRASSO SINTETICO SHELL Tivela GL 00 IP Telesia Compound A MOBIL Glygoyle Grease 00 Tappo di carico scarico solo...

Страница 301: ...2I R 3I MR 3I MR 4I Paralleli B31 B7 B6 B31 B62 B7 B31 B6 B7 B31 B6 B7 V53 grand B81 V5 V6 B81 V5 V6 B81 V53 V6 B81 V6 40 00 0 4 0 9 0 55 0 47 0 7 0 6 50 00 0 6 0 9 0 80 0 70 1 05 0 9 63 64 0 7 0 8 1...

Страница 302: ...l aspirazione dell aria di raffreddamento anche dopo aver montato la protezione carter forato o rete metallica del giunto Se necessario smussare il mozzo del giunto 7 2 Raffreddamento artificiale con...

Страница 303: ...re nell ordine il distanziale preriscaldato a 65 C avendo cura di cospargere la porzione di albero motore interessata con mastice tipo LOXEAL 58 14 e assicurandosi che fra la cava linguetta e la battu...

Страница 304: ...inseriti l uno nell altro le viti devono essere serrate diagonalmente con il massimo momento di serraggio Vite M daN m UNI 5737 88 Prodotto Grand Verniciatura interna Verniciatura esterna Note Colore...

Страница 305: ...lubrificati o difettosi Interpellare Rossi Orientare correttamente il riduttore Perdite di lubrificante dal tappo di carico Troppo olio Controllare livello olio o quantit Forma costruttiva errata Sist...

Страница 306: ...T C 825A Parallel and right angle shaft size MR 3I 50 Parallel and right angle shaft size MR 3I 63 1 1 Valid only for sizes 140 360 Montaggio fig 4a e smontaggio fig 4b Vite grand 32 50 Assi paralleli...

Страница 307: ...documentation If necessary require it Attention For any clarification and or additional information consult Rossi and specify all name plate data Gear reducers and gearmotors of present handbook are n...

Страница 308: ...mperature of cooling air and of gear reducer for radiation insufficient air recycle and applications hinder ing the steady dissipation of heat Mount the gear reducer or gearmotor so as not to receive...

Страница 309: ...tandard hollow low speed shaft stepped shaft with locking rings or bush with shrink disc see Rossi technical catalogues Attention For vertical ceiling type mounting and only for gear reducers equipped...

Страница 310: ...KL BER Kl bersynth GH 6 having the ISO viscosity grade given in the table FILLED WITH SYNTHETIC GREASE SHELL Tivela GL 00 IP Telesia Compound A MOBIL Glygoyle Grease 00 Filler drain plug only for coax...

Страница 311: ...es 1 Not stated on name plate 2 Values valid for R 2I for MR 2I the values are respectively 0 8 1 2 2 3 3 The first reduction stage the first two for 4I is lubricated with grease for life Ambient temp...

Страница 312: ...d case or wire netting smooth the coupling hub if necessary 7 2 Water cooling by coil The presence of coil is given by water inlets pipes DIN 2353 protru ding from the casing as shown in the following...

Страница 313: ...hecking that betwe en keyway and motor shaft shoulder there is a cylindrical part ground by 1 5 mm at least pay attention not to damage the external surface of spacer the key in the keyway making sure...

Страница 314: ...410 5 0580 00 M45 500 5 0710 00 M48 610 5 0860 00 M56 980 5 1380 Table of tightening torques for plugs Thread dimension daN m G 1 4 0 7 16 MB 1 4 G 1 2 1 4 G 3 4 1 4 G 1 2 5 Bolt M daN m UNI 5737 88 P...

Страница 315: ...Excessive ambient temperature Check oil level gear reducer at rest or quantity lubricant type and or state see ch 6 2 lubrication table replace if necessary Change mounting position Consult Rossi Red...

Страница 316: ...IT EN 1RWH 1RWHV...

Страница 317: ...ura accidentale del perno macchina Installing and removal operations should be carried out with SXOOHUV and MDFNLQJ VFUHZV using the tapped hole at the shaft butt end for H7 m6 and K7 j6 fits it is ad...

Страница 318: ...L BER Kl bersynth GH 6 220 MOBIL Glygoyle 30 per lubrificazione in assenza di inquinamento dall esterno D YLWD Temperatura ambiente 0 4 40 C con punte fino a 20 C e 50 C PSRUWDQWH verificare la forma...

Страница 319: ...M 24 3 160 A 80 n 2 29 4 48 30 20 7 M 30 3 200 A 100 n 2 37 4 60 36 26 2 M 36 3 260 A 100 n 3 45 4 75 42 32 2 1 Valore teorico tolleranza 0 4 1 1 Theoretical value tolerance 0 4 1 Supplementary descri...

Страница 320: ...IT EN...

Страница 321: ...i group com Bielorussia Habasit GmbH A 1234 Wien Phone 43 1 690 66 fax 43 1 690 66 10 e mail info austria habasit com www habasit com Canada Rossi Gearmotors Division of Habasit Canada Limited CA Oakv...

Страница 322: ...GEA Niro Soavi Ref Part Code Description Description 7 01 6 9550 0000 150 CENTRALINA LUBRICATION UNIT...

Страница 323: ...to competitors without specific written authorization of P service s Management Pag 1 di 14 1 0 0 MINICENTRALE OLEODINAMICA MINI HYDRAULIC POWER UNIT Codice Code Numero di serie Part Number Cliente Cu...

Страница 324: ...INI CENTRALE OLEODINAMICA 4 ISTRUZIONI PER L AVVIAMENTO 4 1 GENERALIT E AVVERTENZE 4 2 STOCCAGGIO 4 3 REALIZZAZIONI DELLE TUBAZIONI DI COLLEGAMENTO 4 4 AVVIAMENTO DELL IMPIANTO 4 5 FERMATA TEMPORANEA...

Страница 325: ...4 1 0 0 MINICENTRALE OLEODINAMICA MINI HYDRAULIC POWER UNIT 1 DATI TECNICI Capacit Serbatoio lt 5 Potenza Motore kW Hp Tipologia Pompa 1 Ingranaggi Pressione Pompa 1 bar Portata olio 1 lt min 9 1450rp...

Страница 326: ...ny person to reproduce or disclose it or make it known in whole or in part to other parties or to competitors without specific written authorization of P service s Management Pag 4 di 14 1 0 0 MINI CE...

Страница 327: ...to ensure it operates efficiently The warranty will be invalidated if the system is tampered with or modified by anyone not delegated by us The hydraulic unit is developed for indoor installation Nev...

Страница 328: ...00 4 4 AVVIAMENTO DELL IMPIANTO Controllare che tutti gli elementi del circuito oleodinamico siano montati funzionanti e pronti per l uso Controllare che le tubazioni siano correttamente collegate ver...

Страница 329: ...re there is no air in the circuit and the cycle sequences are correct all the pipes are connected correctly and there are no leaks make the pressure and flow settings shown on the diagram and lock The...

Страница 330: ...kept in the same condition in which it was stopped Prolonged stoppage if the system is not used for over two months it is advisable to reduce the accumulator inflation pressure This requires emptying...

Страница 331: ...rbimento elettrico un aumento dell assorbimento del motore elettrico a parit di portata pressione indice di anomalie dell impianto Tubazioni flessibili verificare che sui tubi non vi siano screpolatur...

Страница 332: ...VE PERDITE NEL CIRCUITO CONTROLLARE IL CIRCUITO 4 POMPA RUMOROSA PRESENZA DI ARIA NEL CIRCUITO VEDERE PUNTO 1 VEDERE PUNTO 1 OLIO TROPPO VISCOSO VEDERE PUNTO 2 VEDERE PUNTO 2 USURA DEI GIUNTI DI TRASC...

Страница 333: ...PUMP FLOW RATE See step 2 SEE POINT 2 EXCESSIVE OIL LEAKS LOSSES IN THE CIRCUIT CHECK THE CIRCUIT 4 NOISY PUMP PRESENCE OF AIR IN THE CIRCUIT See step 1 See step 1 TOO VISCOUS OIL See step 2 See step...

Страница 334: ...parte B La centrale in oggetto non deve essere messa in servizio finch la macchina finale in cui deve essere incorporata non sia stata dichiarata conforme a tutte le disposizioni della sopracitata Dir...

Страница 335: ...mpleted in accordance with Annex VII Part B The plant in question must not be put into service until the final unit in which to be incorporated has been declared in conformity with all provisions of t...

Страница 336: ...without specific written authorization of P service s Management Pag 14 di 14 1 0 0 MINI CENTRALE OLEODINAMICA MINI HYDRAULIC POWER UNIT Societ soggetta a direzione e coordinamento di Metal Work SpA P...

Страница 337: ...viders of innovative equipment and process technology GEA Group is listed in the STOXX Europe 600 Index We live our values Excellence Passion Integrity Responsibility GEA versity Via A M Da Erba Edoar...

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