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Operation and Maintenance Manual
OnyX Pride Recuperators February 2019
Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
Page
2
Table
of
Contents
1.
General Safety Principles ................................................................................................................................................................................................ 4
2.
Declaration of the Manufacturer................................................................................................................................................................................. 6
2.1
Residual hazards. ................................................................................................................................................................................................... 6
3.
General information. ......................................................................................................................................................................................................... 7
3.1
Identification and documentation of the recuperator. ........................................................................................................................ 7
3.2
Intended use and scope of application. ....................................................................................................................................................... 7
3.3
Structure of the recuperator and scope of delivery. ............................................................................................................................. 8
3.4
External dimensions. ............................................................................................................................................................................................ 9
3.5
Capacity range ......................................................................................................................................................................................................... 9
3.6
Efficiency of the heat recovery system and electric power consumption .................................................................................. 9
3.7
Technical Data .................................................................................................................................................................................................... 100
3.8
Product data sheets and energy-related labels. ................................................................................................................................. 111
4.
Transport and storage. ............................................................................................................................................................................................... 122
5.
Installation...........................................................................................................................................................................................................................12
5.1
Place of assembly. ............................................................................................................................................................................................. 122
5.2
Assembly sequence. ......................................................................................................................................................................................... 122
5.3
Connecting ventilation ducts ....................................................................................................................................................................... 132
5.4
Air filters. .............................................................................................................................................................................................................. 143
5.5
Fan. ........................................................................................................................................................................................................................... 143
5.6
Installing the controller. ................................................................................................................................................................................ 144
5.7
Drainage of condensate.................................................................................................................................................................................. 243
5.8
Electric heater. ................................................................................................................................................................................................... 254
6.
Pre-start testing and starting-up. .......................................................................................................................................................................... 254
6.1
Testing. ................................................................................................................................................................................................................... 254
6.2
Start-up. ................................................................................................................................................................................................................. 265
7.
Operation. ......................................................................................................................................................................................................................... 265
7.1
Filters. ..................................................................................................................................................................................................................... 265
7.2
Heat recovery system. .................................................................................................................................................................................... 276
7.3
Electric heater. ................................................................................................................................................................................................... 277
8.
Control system. ............................................................................................................................................................................................................... 287
8.1
Scope of delivery ............................................................................................................................................................................................... 287
8.2
Main screen .......................................................................................................................................................................................................... 287
8.3
Operation .............................................................................................................................................................................................................. 298
8.4
Controller working modes............................................................................................................................................................................ 310
8.5
Resetting the air filter counter ................................................................................................................................................................... 310
8.6
Temperature setpoint settings ................................................................................................................................................................... 310
8.7
Schedule of temperature reductions. ...................................................................................................................................................... 311
8.8
Working modes .................................................................................................................................................................................................. 321
8.9
Schedules .............................................................................................................................................................................................................. 332
8.10
Cleaning the heat exchanger ........................................................................................................................................................................ 332