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GROWSPAN

™

ESTATE ELITE ATTACHED GREENHOUSES

Revision date: 01.01.16

Rafters

Base Rail

Diagonal

Strut

Vertical Support:

Sidewall

Gutter Rail

OVERVIEW

This section describes assembling your Elite greenhouse.

See illustration below to identify main parts of greenhouse.
1.  Locate the required parts for each assembly procedure.
2.  Preassemble the base frame, end walls and sidewalls.
3.  Assemble the frame and install the ridge beam, rafters

and vents.

4.  Square and anchor the greenhouse.
5.  Assemble and install door.
6.  Attach gutter rails ends.
7.  Install the side, end and

roof polycarbonate panels.

8. Assemble and attach door,

door stops, down spouts, and

ridge beam end covers.

Ridge Beam

ATTENTION: TO AVOID TWISTING OFF OR DAMAGING

THE FASTENERS, DO NOT OVERTIGHTEN.

FOR YOUR CONVENIENCE, ADDITIONAL FASTENERS

CAN BE FOUND IN THE "EXTRA PARTS" BAG OR BOX.

REFER TO THE BILL OF MATERIALS FOR A LIST OF

THE FASTENERS CONTAINED IN THAT BAG OR BOX.

Actual strut position may

differ from what is shown

in this example.

GrowSpan

™

Estate Elite Attached

Greenhouses

Содержание Growers Supply GrowSpan Estate Elite 104711

Страница 1: ...o may show a different but similar model STK DIMENSIONS 104711 6 4 W x 8 3 H x 8 6 L 104713 6 4 W x 8 3 H x 12 6 L 104715 6 4 W x 8 3 H x 16 6 L GrowSpan Estate Elite Attached Greenhouses 2016 Growers Supply All Rights Reserved Reproduction is prohibited without permission ...

Страница 2: ...ne whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structure Location should be away from structures that could cause snow to drift on or around the building Do not position the greenhouse where large loads such as snow and ice large tree branches or ...

Страница 3: ... panels during assembly Variable speed drill and sockets cordless with extra batteries works best Small hammer and gloves Adjustable pliers and wrench or ratchet Phillips screwdriver Ladders and or work platforms Caulk gun for silicone application GREENHOUSE PARTS All greenhouse sections e g roof sides end walls etc ship individually in numbered boxes The quantity of boxes may differ depending on ...

Страница 4: ...e beam rafters and vents 4 Square and anchor the greenhouse 5 Assemble and install door 6 Attach gutter rails ends 7 Install the side end and roof polycarbonate panels 8 Assemble and attach door door stops down spouts and ridge beam end covers Ridge Beam ATTENTION TO AVOID TWISTING OFF OR DAMAGING THE FASTENERS DO NOT OVERTIGHTEN FOR YOUR CONVENIENCE ADDITIONAL FASTENERS CAN BE FOUND IN THE EXTRA ...

Страница 5: ...tify the parts NOTE The base is assembled upside down and then is flipped when it is positioned on the site 2 Identify the base channel lengths used for the ends width and the sides length 3 Select the first frame support post and the required nuts and bolts and place these at one corner of the base ATTENTION If you plan to place the base on a concrete slab or patio you must remove the leg portion...

Страница 6: ...he ground 1 Position the assembled base on the site as shown in the diagram below 2 Measure diagonally from corner to corner NOTE The frame is square when both measurements are the same Dashed line shows the structure that the greenhouse is attached to 3 When the frame is square tap the support posts into the ground to set the frame in place and recheck the measurements NOTE Place a block of wood ...

Страница 7: ...he first end wall frame Consult the End Frame Diagrams near the back of these instructions before you begin 1 Open the package that includes the parts to assemble the gable end frame that includes the door frame parts Consult the End Frame Diagram Door End in the Quick Start section back for part identification Parts may be packed in different poly bags 2 Locate the top bracket used to join the up...

Страница 8: ...ort to the angled bracket using nuts and the bolts in the track Insert bolts through drilled holes of the bracket Do not tighten bolts at this time Upper Support 15 18 Lower Support 14 Slide bolt head through here 18 Lower Support 14 Upper Support 15 Attach Strut Here 18 8 Verify that the four bolts are loose and place the template into position as shown in the photos below ATTENTION The template ...

Страница 9: ...ut 13 Lower Bolt 12 Locate the two vertical supports marked with an X s below that run between the upper support and the base rail and slide seven 7 bolts into the track of the 12 2 support and four 4 bolts into the track of the shorter 12 1 support These bolts are used to attach the vertical supports to the upper support and the base rail The remaining bolts are used to secure brackets and the ho...

Страница 10: ...led hole of the 65 1 rectangular bracket Insert the remaining two 2 bolts in the header 65 track into the remaining holes of the 65 1 bracket Align Bracket 65 1 with the edge of the 110 bracket To this point the end frame should resemble the photo below Bolt 12 1 Horizontal Brace 19 16 Locate a remaining bolt in the bolt track of the short 12 1 support and attach one horizontal brace 19 to the bol...

Страница 11: ...the base rail and hold the bolt in place Do not install the nut on the bolt at this time 22 Take the free end of the diagonal strut and insert the bolt of the door support through the pre drilled hole in the diagonal strut and install the nut ATTENTION Verify that the bottom of the door support is tightly seated against the top of the base rail before you tighten the bolt and nut View is from the ...

Страница 12: ...COMPONENTS diagram near the back of these instructions for important information regarding the assembly of the gutter rail and base rail Complete these steps 1 Unpack the sidewall parts and position them on a flat surface for assembly Place gutter rail at the top of the sidewall and the base rail at the bottom Photo shows the gutter rail as seen from the outside of the sidewall assembly The dashed...

Страница 13: ...ve shows the vertical support 31 and diagonal strut 33 as attached to the gutter rail of the sidewall View shows the inside of the frame SIDEWALL ASSEMBLY CONTINUED Gutter Rail NOTE Pictures may not reflect actual length Consult the Roof Sidewall Frame diagrams near the end of these documents for each length layout 5 Attach the struts 33 to the gutter rail as shown below Do not fully tighten the b...

Страница 14: ...ails Complete the following steps 1 Position the assembled frame sections as shown below All inside surfaces are facing up in the above photo 2 Lift the first end wall and sidewall frames into position Photos above and the following photos may be of a similar model The assembly process is the same for your greenhouse 3 Slide a red headed bolt into the bolt track of the end wall frame support 14 Se...

Страница 15: ... bolt are secured reattach the end wall horizontal brace Gutter Rail Strut 33 Gutter Rail Horizontal Brace 6 With assistance place a bolt into the end wall upper support bolt track and slide it down to the gutter rail of the sidewall Photo shows sliding the bolt into the track at the peak of the end wall frame where the upper support connects to the top bracket 7 With the bolt in place add a nut a...

Страница 16: ...des a 2 piece base rail for the sidewall a 2 piece gutter rail and a 2 piece ridge beam Photo above may be of a similar but different model RIDGE BEAM INSTALLATION The ridge beam connects the two end wall frame assemblies at the peak Because it is the main support of the roof framing the ridge beam is installed before the roof rafters For the 104715 greenhouse consult the EXPLODED FRAME COMPONENTS...

Страница 17: ...and install this support 52 first For greenhouse 104711 If you are assembling the roof for the 104711 greenhouse begin with Step 11 Complete the following steps as instructed 1 Move the double track support 52 to the inside of the assembled frame and locate the required bolts and nuts NOTE The double track support 52 is installed in line with the double bolt track vertical support 14 of the sidewa...

Страница 18: ...the diagonal brace 102 is in place tighten all nuts and bolts on brackets 9 Using the remaining bolt in the track of sidewall support 14 attach the horizontal brace 103 Do not tighten allow brace to freely move along vertical NOTE Frame shown may differ slightly from actual frame assembly is the same 10 Secure the remaining end of the horizontal brace 103 to the diagonal brace 102 11 Verify that t...

Страница 19: ...of the greenhouse 12 Take a rafter 51 slide one bolt into the bolt track and attach the rafter to the gutter rail Do not tighten the bolt at this time 14 Tighten the rafter mounting bolts to secure the rafter to the gutter rail and ridge beam Some rafters do not require additional bolts 15 Repeat steps 12 14 for the remaining rafters Extra Bolt Ridge Beam 16 Following the roof and sidewall diagram...

Страница 20: ...emaining support arm 8 Once the vent frame is assembled locate the two 2 cross members for the vent frame The single bay vent frame has only one 1 cross member 75 NOTE All photos show the vent frame assembled with the inside surface facing up When installed on the greenhouse the frame surface shown in the photos is seen from inside the greenhouse Vent frames are either single bay or double bay sho...

Страница 21: ... brackets one for each support arm Photo below shows one end of the cross member 75 where it is attached to the rafter The bolt is on the underside of the rafter which is to the inside of the greenhouse To the ridge beam 51 75 View shows the cross member 75 from the outside 11 After attaching the cross members 75 take the assembled vent frame and insert one end into the C channel of the ridge beam...

Страница 22: ... of the vent frame and tighten the bolts to secure the cross members 75 17 Working from inside the greenhouse close the vent and swivel the vent support arm down and toward a rafter NOTE This a rafter where the remaining additional bolt was inserted If no additional bolt is present loosen the rafter bolt at the gutter rail slide a bolt into the bolt track and retighten the rafter mounting bolt 18 ...

Страница 23: ... Plastic U Strip Polycarbonate Panel Photo shows a single panel Panel cells run vertically and are capped by the U strips 5 With both U strips installed on the panel remove the remainder of the protective film X 6 Mark the UV protected side with a piece of tape or a marker and verify that the panel fits the vent frame Adjust frame as needed Set panel aside Plastic U Profile Install this edge towar...

Страница 24: ...t panels 10 After the silicone sets slide the vent frames back into to the ridge beam if they were removed to install the polycarbonate panels See page 37 for details 11 Read the anchoring instructions and information that follows and then continue with the door assembly procedures after you anchor the greenhouse frame Top ATTENTION TO AVOID TWISTING OFF OR DAMAGING THE FASTENERS DO NOT OVERTIGHTE...

Страница 25: ...AME Carriage Bolt Ground Post Spacer placed between channel and ground post Base Channel 4 With the ground posts driven into place use the holes in the ground post as a guide drill a hole through the base channel and attach the base to each ground post as shown in the previous diagrams 5 With the base secured set the assembled greenhouse frame on the anchored base 6 Attach the greenhouse frame to ...

Страница 26: ... the base frame over the anchor bolts in the concrete and anchor the base to the site using the anchor bolts 8 Anchor the assembled greenhouse frame to the base as shown in Step 6 of the previous anchoring instructions and continue with the greenhouse assembly procedures as instructed SCENARIO 3 No Base Frame Greenhouse Is On Concrete Slab or Patio If the greenhouse frame is assembled and no base ...

Страница 27: ...base frame The dashed line shows where to install the lag screw when a 2 x 4 or 2 x 6 treated wood frame is used Diagram may not be to scale NOTE Only the top hole in the ground post is used when a 2 x 4 or 2 x 6 treated wood base is used In all instances for the wood base the ground posts are driven flush to the top of the wood base as shown After anchoring the treated wood frame to the site and ...

Страница 28: ...rews to mount this are typically included inside the plastic that the door stop is packaged in The dashed line below shows the location of the 640 frame member shown in the photo below 5 Attach the hinges to the greenhouse end wall frame Some hinges may ship attached to the doors ATTENTION Adjust the header of the end wall if the opening is too small for the door To adjust the header loosen the bo...

Страница 29: ...plastic molding If it appears as though the plastic molding is the incorrect length search through the remaining molding until you locate the correct length for the panels Complete these steps ATTENTION Install the polycarbonate panels with the UV protected side to the outside of the greenhouse If you remove the protective film before installing the panels mark the panel in a lower corner so that ...

Страница 30: ...he frames inside surface down on cardboard to protect the door frame finish Photo shows the lower corner of one door frame Dashed lines show where to apply silicone 8 Verify that the assembled panels fit into the door frame 9 Apply a bead of silicone around the door frame as shown where the panel is positioned 10 Place a prepared panel into the door opening Verify that the UV protected surface is ...

Страница 31: ...s as shown below Required parts include 84 left hand fixture 84 right hand fixture 1 Locate the fixtures identified above and install these as shown below Greenhouse Sku Number Work from this box 104711 104713 104715 No 4 2 2 Repeat the steps for the remaining end of the gutter rail 3 Continue with installing the side end and roof polycarbonate panels Space reserved for customer notes ...

Страница 32: ...eded The size of the bead of silicone used determines the amount of silicone required to secure and seal the remaining panels It may be necessary to purchase additional silicone locally to complete the panel installation NOTE An 1 8 bead is typically sufficient to seal and secure a panel to the greenhouse frame 12 Consult the previous panel installation steps to review the basic installation steps...

Страница 33: ...om the panel and mark the UV protected side with a piece of tape or a marker and set the panel aside 8 Move to the frame and standing outside the frame apply a bead of silicone in the channel of each frame member in the areas shown below by the dashed lines ATTENTION Panel is shown in place to better show the location of the silicone which is applied before the panel is set in the frame 9 After th...

Страница 34: ... outside of the greenhouse Panel Locations Door End Frame inside view B1 A1 C1 INSTALL METAL RETENTION CLIPS There are two sizes of wire clips used to secure the panels to the frame 82 and 87 Consult the Panel Profile and Spring Location Diagrams near the back of this guide for spring clip installation locations Continue with the following steps to install the clips on the outside of the greenhous...

Страница 35: ...ntion clips are installed along the sides of the panels Diagram shows a roof panel E and the sidewall panel D After installing all panels install the drain pipes F X Single Bay Roof Vent E D INSTALL THE DRAIN PIPES Consult the following table to locate the parts 1 Locate the plastic drain pipe clamps 85 and the drain pipes 86 for the gutter Greenhouse Sku Number For drain pipes use box 104711 1047...

Страница 36: ... next photos ATTENTION Set the doors on the assembled frame at this time if this has not been competed yet INSTALL THE DRAIN PIPES CONTINUED ATTACH MAGNETIC DOOR STOPS TO THE FRAME A magnetic doorstop is attached to the assembled frame for each of the door sections Parts are located in these boxes Complete these steps 1 Locate the required 691 doorstop and related bracket 2 Attach the magnetic sto...

Страница 37: ...B Fastener NOTE Use bolts and nuts to secure hardware to frame Reinstall the Vents If the vent frames were removed to install the panels reinstall the vents 1 Verify that the silicone has set before moving the vents 2 With assistance slide the vent assembly into the C channel of the ridge beam and center the vent over the open bay or bays where it will be installed 3 Once it is in place test the o...

Страница 38: ... for condensation exists GrowSpan offers several items that can help to alleviate a condensation condition Please contact a GrowSpan representative for additional information Consult the instructions included with the solar vent openers for proper care and maintenance of these openers if equipped Check the solar vent opener mounting brackets and screws to see they remain secure if equipped Replace...

Страница 39: ...uded with this greenhouse are needed for the assembly of the greenhouse only In addition after the greenhouse is fully assembled and secured in place additional silicone can be purchased to seal all panels from inside the greenhouse This provides an additional level of protection during severe weather Call your sales representative for additional information and to purchase additional silicone sea...

Страница 40: ...ove it is set on the site and squared 7 1 2 3 Nuts are installed on the inside of the base frame 4 5 6 Drive support posts into the ground before setting the greenhouse frame on the base 8 Support Posts NOTE Base may be a different size assembly procedure is the same Steps 1 2 3 Steps 5 6 Step 4 ADDITIONAL PURCHASE REQUIRED FOR THE BASE ...

Страница 41: ... 15 Angle Bracket 18 Diagonal Strut 13 Diagonal Strut 13 Base Rail 10 Long Lower Support 14A View shows the inside surface of the end wall ATTENTION Numbers in are printed on the part Long Vertical Support 12 2 Header 65 Short Lower Support 14 Short Vertical Support 12 1 110 65 1 65 2 Horizontal Brace 19 Horizontal Brace 19 ...

Страница 42: ... Bracket 18 Short Vertical Support 11 1 Horizontal Brace 29 Long Vertical Support 11 2 View shows the inside surface of the end wall ATTENTION Numbers in are printed on the part The parts that are not identified above have the same numbers as those shown on the End Frame Diagram Door End Short Lower Support 14 Long Lower Support 14B ...

Страница 43: ...to all greenhouse frames Hex Head Bolts 506 50 4 50 8 Ridge Beam Connect ridge beam 50 4 and 50 8 using connecting plate 506 and the M6X16 hex head bolts RIDGE BEAM CONNECTION Phillips Pan Head Screw 306 30 4 30 8 BASE RAIL Connect base rail 30 4 and 30 8 using connecting plate 306 and the M6X6 Phillips pan head screws BASE RAIL CONNECTION Hex Head Bolts 32 4 32 8 326 GUTTER RAIL Connect gutter ra...

Страница 44: ...f Diagonal Strut 95 Roof Rafter 51 Base Rail 30 8 Sidewall Verticals 31 ATTENTION Numbers in are stamped on the part Ridge Beam 50 R Long bolt with a red head All bolts with a painted red head are used exclusively to attach all sidewall struts to the sidewall frames Positions of these bolts are identified by the letter R in the diagram This frame uses four 4 long bolts to secure the sidewall strut...

Страница 45: ...0 Base Rail 30 8 Rafter 51 Double Track Side Support 14 SPECIAL NOTE During assembly the double track of the support 52 must face toward the non door end wall to allow for the installation of the single bay vent frame Non Door End Wall R Long bolt with a red head All bolts with a painted red head are used exclusively to attach all sidewall struts to the sidewall frames Positions of these bolts are...

Страница 46: ...w shows the outside surface of the roof and sidewall ATTENTION Numbers in are stamped on the part Rafter 52 Double Track Support Rafter 52 Double Track Side Support 14 Roof Diagonal Strut 95 R Long bolt with a red head All bolts with a painted red head are used exclusively to attach all sidewall struts to the sidewall frames Positions of these bolts are identified by the letter R in the diagram Th...

Страница 47: ...Only 70 71 Vent Support Arm 74 with attached swivel bracket NOTE When installed the surface shown above is installed to the inside of the assembled greenhouse frame and will be visible from inside the greenhouse Top Hinge Rail Vent Support Arm Side Rail Bottom Rail Side Rail Shown without Panel 71 72 70 71 ...

Страница 48: ...T FRAME DIAGRAM This frame member functions as the hinge when inserted into the ridge beam TOP 70 74 74 71 71 73 C 73 C 72 71 1 View shows the assembled vent frame from the back or underside After the vent is installed this surface is seen when standing inside the assembled greenhouse ...

Страница 49: ...49 GROWSPAN ESTATE ELITE ATTACHED GREENHOUSES Revision date 01 01 16 DOOR DIAGRAM View shows the back of the door as seen from inside the greenhouse Some parts may come pre assembled on the door frame ...

Страница 50: ...ls into place Vent panels are secured in place by silicone only SIDE VENT AND ROOF PANEL IDENTIFICATION DIAGRAM Base Rail 50 Ridge Beam Door End 30 8 Base Rail 32 8 Gutter Rail 50 Ridge Beam ATTENTION In the diagrams the letter U identifies the U profile 32 8 Gutter Rail ATTENTION During assembly add one 1 extra bolt in each of these rafter bolt tracks for the vent installation Add 1 additional bo...

Страница 51: ...are secured in place by silicone only SIDE VENT AND ROOF PANEL IDENTIFICATION DIAGRAM ATTENTION In the diagrams the letter U identifies the U profile Base Rail 50 Ridge Beam Door End 32 8 Gutter Rail 32 8 Gutter Rail 50 Ridge Beam Double Track Rafter 52 30 8 Base Rail ATTENTION During assembly add one 1 extra bolt in each of these rafter bolt tracks for the vent installation Add 1 additional bolt ...

Страница 52: ...ace by silicone only SIDE VENT AND ROOF PANEL IDENTIFICATION DIAGRAM ATTENTION In the diagrams the letter U identifies the U profile Vent Location Vent Location Base Rail Ridge Beam Door End 32 8 Gutter Rail 32 4 and 32 4 and 32 8 Gutter Rail 50 4 and 50 8 Ridge Beam 30 8 Base Rail ATTENTION During assembly add one 1 extra bolt in each of these rafter bolt tracks for the vent installation Add 1 ad...

Страница 53: ...hows Door End Panels End Walls are the same for all models S Small Wire Spring Clip L Large Wire Spring Clip Dashed lines show where to apply the silicone before setting the panels into place ATTENTION In the diagrams the letter U identifies the U profile Door panels are secured by silicone only View is from the outside ...

Страница 54: ...TION DIAGRAMS View shows Door End Panels End Walls are the same for all models S Small Wire Spring Clip L Large Wire Spring Clip Dashed lines show where to apply the silicone before setting the panels into place ATTENTION In the diagrams the letter U identifies the U profile View is from the outside ...

Страница 55: ...55 GROWSPAN ESTATE ELITE ATTACHED GREENHOUSES Revision date 01 01 16 Page reserved for customer notes ...

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