Excelsior-HENDERSON Super X 1999 Скачать руководство пользователя страница 4

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1. Vehicle Setup

6999-0006 Rev. A

1-1

General Information . . . . . . . . . . . . . . 1-2

Moving the Crate . . . . . . . . . . . . . . . . . . 1-2

Signing the Bill Of Lading . . . . . . . . . . . 1-2

Replacement Parts. . . . . . . . . . . . . . . . . 1-2

Modifications . . . . . . . . . . . . . . . . . . . . . 1-2

Fastener Information . . . . . . . . . . . . . . . 1-2

Dealer Installed Accessories . . . . . . . . 1-2

Special Tools . . . . . . . . . . . . . . . . . . . . . 1-2

Opening the Crate. . . . . . . . . . . . . . . . 1-3

Remove Motorcycle . . . . . . . . . . . . . . 1-3

Initial Motorcycle Inspection. . . . . . . . . 1-4

Remove Separate Components . . . . . 1-4

Sidestand. . . . . . . . . . . . . . . . . . . . . . . 1-5

Battery . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Fill Battery . . . . . . . . . . . . . . . . . . . . . . . 1-5

Charge Battery . . . . . . . . . . . . . . . . . . . . 1-7

Remove Saddles . . . . . . . . . . . . . . . . . . 1-7

Install Battery . . . . . . . . . . . . . . . . . . . . . 1-8

Install Saddles . . . . . . . . . . . . . . . . . . . . 1-8

Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Spokes . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Steering Head . . . . . . . . . . . . . . . . . . . 1-9

Fork Lock . . . . . . . . . . . . . . . . . . . . . . 1-10

Install Mirrors . . . . . . . . . . . . . . . . . . 1-10

Throttle. . . . . . . . . . . . . . . . . . . . . . . . 1-10

Throttle Control Grip and Cables . . . . 1-10

Adjust Throttle Freeplay . . . . . . . . . . . 1-11

Front Brake . . . . . . . . . . . . . . . . . . . . 1-11

Clutch . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Rear Brake . . . . . . . . . . . . . . . . . . . . . 1-12

Adding Hydraulic Fluid. . . . . . . . . . . 1-13

Rear Wheel Alignment . . . . . . . . . . . 1-13

Check Rear Wheel Alignment . . . . . . . 1-13

Adjust Rear Wheel Alignment. . . . . . . 1-14

Drive Belt Tension . . . . . . . . . . . . . . .1-15

Check Drive Belt Tension . . . . . . . . . . 1-15

Adjust Drive Belt Tension . . . . . . . . . . 1-15

Engine Oil . . . . . . . . . . . . . . . . . . . . . .1-16

Low Fuel Indicator . . . . . . . . . . . . . . .1-16

Fuel Tank. . . . . . . . . . . . . . . . . . . . . . .1-17

Evaporative Control System . . . . . . .1-17

Electrical Components . . . . . . . . . . .1-18

Main Switch . . . . . . . . . . . . . . . . . . . . . 1-18

Indicator Lights . . . . . . . . . . . . . . . . . . 1-18

Instrument Pod Lights . . . . . . . . . . . . . 1-20

Odometer/Trip Meter . . . . . . . . . . . . . . 1-20

Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . 1-21

Headlamp . . . . . . . . . . . . . . . . . . . . . . . 1-21

Turn Signals . . . . . . . . . . . . . . . . . . . . . 1-21

Horn. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

Emergency Flashers . . . . . . . . . . . . . . 1-22

Running Lights. . . . . . . . . . . . . . . . . . . 1-22

Brake Light . . . . . . . . . . . . . . . . . . . . . . 1-22

Starting the Engine . . . . . . . . . . . . . .1-22

Electric Starter . . . . . . . . . . . . . . . . . . . 1-23

Indicator Lights - OFF . . . . . . . . . . . . . 1-23

Engine Idle - Tachometer. . . . . . . . . . . 1-23

Engine Stop/Run Switch . . . . . . . . . . . 1-24

Road Test . . . . . . . . . . . . . . . . . . . . . .1-24

Protective Apparel . . . . . . . . . . . . . . . . 1-24

Engine Operation . . . . . . . . . . . . . . . . . 1-24

Clutch Operation . . . . . . . . . . . . . . . . . 1-25

Transmission Operation . . . . . . . . . . . 1-25

Brake Operation . . . . . . . . . . . . . . . . . . 1-27

Motorcycle Handling . . . . . . . . . . . . . . 1-27

Speedometer/Odometer Function . . . 1-28

Engine Oil Level . . . . . . . . . . . . . . . . .1-28

Cleaning the Motorcycle . . . . . . . . . .1-29

Super X Specifications . . . . . . . . . . .1-30

Super X Torque Specifications . . . . .1-32

Содержание Super X 1999

Страница 1: ...incurring any obligation to make the same or similar changes to motorcycles previously built EXCELSIOR HENDERSON MOTORCYCLE MANUFACTURING COMPANY 805 HANLON DRIVE BELLE PLAINE MINNESOTA 56011 TELE 61...

Страница 2: ...torcycle Special Symbols And Terms The hazard symbol indicates a potential hazard to yourself others or the motorcycle Pay special attention to information in the Handbook that begins with this symbol...

Страница 3: ...EVAPORATIVE CANISTER CALIFORNIA MODEL ONLY 23 FRONT BRAKE CALIPER Super X right side view 1 RIGHT REAR TURN SIGNAL 2 DRIVE BELT UNDER GUARD 3 TANDEM SADDLE 4 RIDER S SADDLE 5 REAR SHOCK ABSORBER UNDER...

Страница 4: ...13 Check Rear Wheel Alignment 1 13 Adjust Rear Wheel Alignment 1 14 Drive Belt Tension 1 15 Check Drive Belt Tension 1 15 Adjust Drive Belt Tension 1 15 Engine Oil 1 16 Low Fuel Indicator 1 16 Fuel Ta...

Страница 5: ...al and safety systems or devices must be left intact as designed and manufactured Changes to the exhaust evaporative or fuel systems may void the motorcycles warranty Do not modify the automatic headl...

Страница 6: ...is delivered 1 FLAT PRY BAR 2 CRATE BACK 3 PROTECTIVE COVER Remove Motorcycle 1 Remove the mounting screws from the board behind the rear wheel of the motorcycle This board is installed to hold the m...

Страница 7: ...for shipment or during unpacking from shipment StepCaptionHold For demonstration only StepCaptionHold These are BLIND white text 1 PACKING LIST 2 U P C CODE 3 V I N NUMBER If any damage to the motorcy...

Страница 8: ...ot have charged batteries on hand start charging the battery as soon as possible WARNING ACID IS POISONOUS Contains sulfuric acid Ventilate the area when filling or charging batteries ACID CAN CAUSE S...

Страница 9: ...l 1 AIR BUBBLES 2 FILLER PORT 8 Make sure all of the electrolyte in each bottle section has emptied into the cells of the battery 9 Tap each bottle section to remove any remaining electrolyte Make sur...

Страница 10: ...not 12 8 volts or more repeat the charging cycle 1 VOLTMETER Remove Saddles To gain better access to the battery wires and terminals we recommend removing the motorcycle saddles before installing the...

Страница 11: ...c shock that could result in damage or injury Connecting the battery cables to the wrong terminals can damage the electrical system 5 Apply a thin coat of grease to the cable connectors 6 Install the...

Страница 12: ...down All spokes should be equally tight and have the same amount of flex Tighten loose spokes or replace bent broken or missing spokes See the motorcycle s Service Handbook WARNING Spokes adjusted or...

Страница 13: ...e Remove the key and make sure the handlebars turn freely from side to side 1 FORK LOCK Install Mirrors 1 To install both right and left mirrors insert the threaded end of the mirror into the threaded...

Страница 14: ...R COVER 2 ADJUSTER JAM NUT 3 CABLE ADJUSTER 4 OPENING CABLE 5 CLOSING CABLE Front Brake 1 Inspect all hoses and hose connections for dampness or stains from leaking or dried hydraulic fluid 2 Bring th...

Страница 15: ...he way to the handlebar see the motorcycle s Service Handbook Rear Brake 1 Inspect all hoses and hose connections for dampness or stains from leaking or dried hydraulic fluid 2 Bring the motorcycle to...

Страница 16: ...n be harmful if swallowed If hydraulic fluid is swallowed induce vomiting and call a doctor In case of contact with skin or eyes flush with water 1 RESERVOIR COVER 2 GASKET PLATE 3 GASKET 4 SIGHT GLAS...

Страница 17: ...posite location on the other side of the motorcycle 6 Loosen the adjuster jam nuts 1 ALIGNMENT GAUGE 2 POINTER 7 Turn the rear axle adjuster in or out until the dimple in the rear axle aligns with the...

Страница 18: ...5 Push the plunger upward until the small O ring touches the tension gauge body Make sure the tension gauge is seated squarely against the drive belt and move the large O ring until it aligns with the...

Страница 19: ...ormal operating temperature Since you will be road testing the motorcycle later in the vehicle setup consequently heating the engine to normal operating temperature instructions for checking the oil l...

Страница 20: ...you hear one or more distinct clicks Be certain the fuel cap is properly sealed and tightened before starting the engine Caution Fuel can damage painted surfaces and plastic parts Wipe spilled fuel i...

Страница 21: ...re energized You can activate all switch and button operated controls except the electric starter button 1 UNLOCKED 2 OFF POSITION 3 ACC POSITION 6 Turn the indicator to the On position When the main...

Страница 22: ...ndicator 1 Push and release the turn signal switch to the right or left The turn signal indicator should flash 2 Push the turn signal switch in toward the handlebar to cancel the turn signals 3 Push a...

Страница 23: ...dometer or the trip meter mileage The odometer trip meter function button toggles the digital display between the odometer mileage and the trip meter mileage The odometer trip meter function button al...

Страница 24: ...HEADLAMP DIMMER SWITCH Turn Signals 1 Move the turn signal switch to the left The front and rear left turn signal lights should flash 2 Push the turn signal switch in toward the handlebar to cancel t...

Страница 25: ...1 Apply slight pressure to the front brake lever The tail light brightness should increase 2 Apply slight pressure to the rear brake pedal The tail light brightness should increase 1 TAIL LIGHT Start...

Страница 26: ...nd hold the starter button again Hold the starter button for as short a time as possible to minimize battery drain and avoid over heating the starter Do not hold the starter button in for more than 10...

Страница 27: ...er we recommend that you wear an approved helmet eye protection gloves boots and a jacket to prevent or reduce your chance of injury in case of a fall during the road test Some state laws require that...

Страница 28: ...the clutch is fully engaging and disengaging the transmission Transmission Operation The motorcycle is equipped with a five speed transmission and a heel toe shift pedal To shift to a higher gear pre...

Страница 29: ...at a speed in excess of the recommended downshift point may severely damage the transmission or cause the rear wheel to lose traction In either case you could lose control of the motorcycle It could a...

Страница 30: ...so strongly that the wheel loses traction may cause you to lose control of the motorcycle Braking hard on wet rough loose or slippery surfaces can cause the motorcycle to loose traction and you could...

Страница 31: ...and on level ground Remove the oil filler cap and wipe the dipstick clean Reinstall the dipstick and turn the cap clockwise until it seats 1 FILLER CAP AND DIPSTICK 4 Remove the dipstick again and no...

Страница 32: ...er or water in the exhaust pipes may cause the engine to start and run poorly 2 Wash the entire motorcycle using a soft cloth or sponge soaked in a solution of mild detergent and warm water Apply mini...

Страница 33: ...g radius 7 6 Brakes diameter X width Front 11 5 X 0 236 floating disc 4 piston caliper Rear 11 5 X 0 236 floating disc 4 piston caliper Wheels Type Front stainless steel 40 spoke Rear stainless steel...

Страница 34: ...e operation and may damage critical fuel system components Gasoline containing up to 15 Methyl Tertiary Butyl Ether MTBE can be used Gasoline containing up to 10 Ethanol can be used Gasoline that has...

Страница 35: ...lbs Nut 79 ft lbs Rear shock absorber 72 ft lbs Battery cover strap screw 7 ft lbs Voltage regulator screw 7 ft lbs Rear electronics cover screw 7 ft lbs Electronics oil fill cover screw 7 ft lbs Mai...

Страница 36: ...Vehicle Setup 6999 0006 Rev A 1 33 NOTES...

Страница 37: ...2 0 6999 0006 Rev A Owner Predelivery 2 NOTES...

Страница 38: ...se the spaces provided on the Certificate of Vehicle Setup Predelivery to indicate completion of each step of the Owner Predelivery process General Information 2 1 Vehicle Literature Kit 2 2 WARNING R...

Страница 39: ...should take an average reader about 30 minutes to read the entire document carefully and it may be the most valuable half hour the new Owner has ever had RiderCourse Pamphlet The pamphlet introduces...

Страница 40: ...s possible Rider s Warranty Service Records This booklet is the business end of the Literature Kit It includes The Excelsior Henderson Limited Warranty The Noise Control System Warranty and Regulation...

Страница 41: ...Where a warrantable condition exists Excelsior Henderson will repair your motorcycle at no cost to you including diagnosis parts and labor 10591 EXCELSIOR HENDERSON MOTORCYCLE MANUFACTURING COMPANY 80...

Страница 42: ...he Product Description and Instruments and Controls chapters of the Rider s Handbook Adjust Rear Suspension Help the new Owner experience a great ride right from the start Adjust the rear suspension t...

Страница 43: ...esenting the new Owner with the motorcycle keys record the key identification number on the Certificate of Vehicle Setup Predelivery The Owner must provide the key identification number when ordering...

Страница 44: ...op working condition Regular service increases the motorcycle s durability safety and dependability and provides greater riding pleasure 500 Mile Service We understand how busy your Service Department...

Страница 45: ...2 8 6999 0006 Rev A Owner Predelivery NOTES...

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