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SOLARDRIVE
PLUS

PROGRAMMING

GUIDE

107

1. GENERAL INFORMATION

1.1.

General Information on the Product

The

Solardrive Plus

drives are designed to be utilized in pumping applications exploiting the energy

produced by a PV field.

They may be powered directly from a DC current PV field or the three-phase grid, or from an AC genset.
They control an electric submersible pump (ESP).

Figure 1: Solardrive Plus application

The

Solardrive Plus

line includes the following products:

1.1.1.

Solardrive Plus

They are stand-alone inverters, which must be mounted inside a box or cabinet by the customer together with

•

all the safety devices,

•

the components required for the connection to the PV field and

•

the components required for the connection to the pump.

Содержание SOLARDRIVE PLUS

Страница 1: ...to the structure or operating cycle of the product must be performed or authorized by Enertronica Santerno Enertronica Santerno assumes no responsibility for the consequences resulting by the use of n...

Страница 2: ...are mentioned throughout this Programming Guide 15P00SDB100 Solardrive Plus Installation Manual 15W0102B300 Safe Torque Off Function Application Manual 15W0102B500 Motor Drives Accessories User Manual...

Страница 3: ...9 2 1 2 MENUS AND SUBMENUS 10 2 1 3 ALARMS AND WARNINGS 12 2 2 USING THE DISPLAY KEYPAD UNIT 13 2 2 1 OVERVIEW 13 2 2 2 MENU TREE 14 2 2 3 NAVIGATION 16 2 2 4 PARAMETER MODIFICATION 17 2 2 5 PROGRAMM...

Страница 4: ...NTROL MENU 51 2 6 3 PIPE FILL CONTROL MENU 55 2 6 4 MOTOR CONFIGURATION MENU 57 2 6 5 LIMITS MENU 68 2 6 6 CONTROL METHOD MENU 70 2 6 7 AUTORESET MENU 72 2 6 8 MOTOR THERMAL PROTECTION MENU 74 2 6 9 S...

Страница 5: ...gure 12 Working point based on DC power 85 0 3 Tables Table 1 Coding of Measures M031 M032 39 Table 2 Coding of Measures M033 39 Table 3 Coding of Measure M056 39 Table 4 Modbus base addresses in the...

Страница 6: ...ent PV field or the three phase grid or from an AC genset They control an electric submersible pump ESP Figure 1 Solardrive Plus application The Solardrive Plus line includes the following products 1...

Страница 7: ...ction to the PV field and the components required for the connection to the pump Figure 2 Solardrive Plus Box The Solardrive Plus Box product line is suitable for motor mechanical power ratings rangin...

Страница 8: ...kW with nominal currents up to 640 A and output voltages up to 415 Vac 60 Hz Taglia Nominal current Applicable motor power at 40 C at 50 C at 40 C at 50 C A A kW HP kW HP 0051 80 0 72 0 37 50 30 40 00...

Страница 9: ...also via serial link using the RemoteDrive software application offered by Enertronica Santerno RemoteDrive allows the following functions image acquisition keypad simulation oscilloscope functions a...

Страница 10: ...trol the measure is related to Address Modbus address which the measure can be read from integer Function Measure description Pxxx Parameters always R W Pxxx Description Range Drive representation int...

Страница 11: ...r description Rxxx Parameters Read Only when the drive is running and the motor is operating R W when the drive is in stand by or in Run but the motor is stopped Rxxx Description Range Drive represent...

Страница 12: ...of motor controls IFD VTC FOC Function Input description NOTE Use the ESC key to enter the value of an Ixxx input If the SAVE ENTER key is used W17 SAVE IMPOSSIBLE warning is displayed NOTE When chang...

Страница 13: ...ertronica Santerno S p A The menu tree is detailed in section 2 2 2 The complete tree structure is displayed but the actual structure depends on the user level set in P001 and on the implemented progr...

Страница 14: ...age Selection and Inverter Data MEA MOTOR MEASURES PAR PASSWORD AND ACCESS LEVEL CFG AUTO TUNE IDP SOLARDRIVE START UP MENU Press ENTER to start MEA PID REGULATOR PAR DISPLAY KEYPAD CFG MODULATION FRE...

Страница 15: ...G GUIDE SOLARDRIVE PLUS 15 107 PAR DRY RUN CONTROL CFG SERIAL LINKS PAR PIPE FILL CONTROL CFG FIELDBUS CONFIGURATION PAR SOLARDRIVE PLUS GENERAL CFG EXPANSION BOARD SETTINGS PAR SOLARDRIVE PLUS MPPT C...

Страница 16: ...data MEA MOTOR MEASURES PAR PASSWORD AND ACCESS LEVEL CFG AUTOTUNE IDP SOLARDRIVE Start Up Menu Press ENTER to start MEA PID REGULATOR PAR RAMPS CFG MOTOR CONFIGURATION IDP PRODUCT Access to Ramps me...

Страница 17: ...cations when a flashing cursor appears press and to change the parameter value Do one of the following to quit the editing mode Press ESC with P269b 0 No the parameter value used by the drive is chang...

Страница 18: ...E N T E R t o s t a r t Measures Page 0 0 H z 0 0 A 0 0 0 r p m 0 0 0 r p m KEYPAD Pages if any 0 0 H z 0 0 A 0 0 0 r p m R e f 1 5 0 0 0 0 r p m KEYPAD Pages continued 0 0 H z 0 0 A 0 0 0 r p m T L i...

Страница 19: ...tup Page of Configuration Menu Motor 1 C F G C 0 0 8 C 0 4 2 C O N F I G U R A T I O N M O T O R N 1 Root page I N V E R T E R O K 1 5 0 0 0 0 r p m 0 0 0 r p m M E A P A R C F I D P 2 When using the...

Страница 20: ...ess ESC to restore the previous value SAVE ENTER new values are saved to Eeprom 2 2 8 RESET Key Alarm and Control Board Reset The RESET key is used to reset the drive after an alarm trips and the caus...

Страница 21: ...mand once the download procedure is complete Otherwise when power is lost the parameters downloaded to the drive are lost The TX RX key is disabled under the following conditions no password is entere...

Страница 22: ...to Local mode does not affect the drive running conditions bumpless commands but it does affect the reference You can also choose to keep running conditions and reference unaffected any command is bum...

Страница 23: ...parameter value press the SAVE ENTER key from the page of the parameter you want to change An example is given in Figure 3 From the Keypad pages the SAVE ENTER key allows accessing the Keypad Help pag...

Страница 24: ...ired working range DC voltage within working range ALARM LED RED Inverter Ok Alarm tripped LIMIT LED YELLOW No active limit Voltage or current limit active WARNING LED YELLOW No active Warning Warning...

Страница 25: ...motor to run See section 2 6 11 INSOLATION KO PV field conditions inadequate to run the motor weak solar radiation INSOLATION OK PV field conditions capable of running the motor timeout set in P801 se...

Страница 26: ...If parameter P264b Navigation mode via MENU key is set to Operator navigation is locked once the Keypad Page is displayed Hold down the ESC key for a few seconds to resume navigation The following Ke...

Страница 27: ...p m 3 Press and set the desired speed reference Ref 4 Release the emergency pushbutton 5 Press START to start the motor The motor will follow the acceleration ramp set in parameter P009 see section 2...

Страница 28: ...the wizard Before entering the control parameters you are asked to choose a dialogue language P 2 6 3 L a n g u a g e Once the dialogue language has been selected the Start up menu appears The availa...

Страница 29: ...r setting the last parameter and moving the cursor forward the following page will appear P r e s s U P A R R O W t o q u i t D O W N A R R O W t o c o n t i n u e Press to quit the Start up menu The...

Страница 30: ...n 2 6 9 P010 Tdn1 Deceleration Time at Stop 1 Deceleration ramp expressed in seconds for the system to go to the maximum allowable speed set in C029 to 0 rpm See section 2 6 1 P018 Tacc_in Acceleratio...

Страница 31: ...L REF LED will turn off 6 Possible failures If no failure occurred go to step 7 Otherwise check the drive connections paying particular attention to supply voltages DC link and input reference Also c...

Страница 32: ...0 1500rpm P020 50 P800 see 2 6 10 Minimum Solar Radiation Voltage This is the DC voltage value required to start the motor If Insolation KO is not displayed decrease P800 and or check the dimensioning...

Страница 33: ...the pump and the regulator is inactive Otherwise wait for ambient conditions to become correct e g weaker solar radiation or decrease power made available from the PV field e g cut off some strings P8...

Страница 34: ...of the drive Digital Inputs Menu This menu contains the state of the drive digital inputs and the indication of the functions programmed for the digital inputs of the drive References Menu This menu...

Страница 35: ...part 99 decimal part 32000 99 rpm Note The actual range depends on the value set in the parameters for the motor max speed and min speed C028 C029 Motor 1 Active Active only when a speed reference is...

Страница 36: ...rive output M028 Output Power Range 32768 32767 3276 8 3276 7 kW Note The actual range depends on the drive voltage class Active Always active Address 1678 Function Measure of the active power produce...

Страница 37: ...nge Bit controlled measure See Table 1 Active Always active Address 1681 Function Status of the control terminal board used by the drive This is the terminal board resulting from the combination of th...

Страница 38: ...SOLARDRIVE PLUS PROGRAMMING GUIDE 38 107 Figure 5 The ENABLE Function...

Страница 39: ...e Address 1683 Function Status of the digital inputs in the drive physical terminal board The status of MDI2 S S input is the result of a logic AND between ENABLE A and ENABLE B physical signals Table...

Страница 40: ...tion time of the drive IGBTs Both values are expressed in 32 bits divided into two 16 bit words the low part and the high part Functioning Times S u p p l y T i m e M 0 5 4 5 3 2 5 0 1 O p e r a t i o...

Страница 41: ...e Address 1716 Function Time elapsed after resetting the supply time counter M089 Drive Status Range See Table 15 Active Always active Address 1739 Function Describes the current condition of the driv...

Страница 42: ...stead of the Supply Time ST and the Operation Time OT respectively Navigation Example Fault List Menu A l a r m n 1 A 0 8 0 S P E E D T R A C K I N G A l a r m 1 M e a s u r e s I n v e r t e r S t a...

Страница 43: ...2000 32000 Nm 9 M009 Torque Generated by the Motor 32000 32000 Nm 10 M029 DC bus Voltage 0 1400 0 1400 V 11 M030 Grid Voltage 0 1000 0 1000 V 12 M064 IGBT Temperature 32000 320 0 C 13 M006 Inverter Ou...

Страница 44: ...ws a navigation example for the Power Off List Navigation Example PowerOff List Menu A l a r m a t P o w e r O f f A l a r m N u m b e r 0 0 0 I n v e r t e r O F F M e a I n v e r t e r S t a t u s C...

Страница 45: ...08 Torque Demand 32000 32000 Nm 5053 M009 Torque Generated by the Motor 32000 32000 Nm 5054 M029 DC bus Voltage 0 1400 0 1400 V 5055 M030 Grid Voltage 0 1000 0 1000 V 5056 M064 IGBT Temperature 32000...

Страница 46: ...uns at constant speed and follows the speed reference generated by the MPPT regulator a set of two values for acceleration deceleration defined by other parameters acceleration and deceleration after...

Страница 47: ...2 ADVANCED Depending on size 613 P014 Unit of Measure for Ramps 1 and 2 ADVANCED Depending on size 614 P015 Acceleration Time after Start ADVANCED Depending on size 615 P016 Deceleration Time after St...

Страница 48: ...14 1 0 1 s 0 32700 s se P014 2 1 s 0 327000 s se P014 3 10 s Default Depending on size Level BASIC Address 610 Function Ramp for motor stop Determines the time the reference takes to go from the max p...

Страница 49: ...ize Level ADVANCED Address 614 Function Defines the unit of measure for the time periods for speed ramp 1 P009 and P010 for speed ramp 2 P012 and P013 and for ramps in Fire Mode P032 and P033 The allo...

Страница 50: ...d Deceleration Time Range 0 32700 0 327 00 s if P020 0 0 01 s Default Depending on size Level ADVANCED Address 619 Function Ramp applied during the final stage of the ramp from the instant when the fr...

Страница 51: ...e the most suitable measurement based on the type of application These values are computed and displayed runtime and are part of the custom measurements to be displayed on the keypad for easier calibr...

Страница 52: ...n P713 When P716 is set as Alarm or Warning the countdown of the automatic reset is displayed The automatic reset allows for the service re activation without manual activation after a transient condi...

Страница 53: ...n Value of the Dry run detection measurement selected in P710 at first point speed P710a P710c High Frequency for Dry Run Threshold Range 0 10000 0 100 00 Default 10000 100 00 Level ADVANCED Address 8...

Страница 54: ...sen in P710 Useful in case of electric noise affecting the variable P715 MDI for Dry Run Disable Range 0 24 0 24 XMDI8 Default 0 0 Disable Level ADVANCED Address 897 Function If a digital input is set...

Страница 55: ...ation nozzles by limiting the system filling rate The Pipe Fill logic is a general purpose one to better meet the customer s application requirements i e vertical or horizontal systems In vertical sys...

Страница 56: ...ADVANCED Address 932 Function Determines the time taken to go from zero rpm to the value set in P731 P731 Pipe Fill Rate Range 0 32000 0 320 00 Default 3000 30 00 Level ADVANCED Address 933 Function...

Страница 57: ...be used Constant torque Quadratic Free setting The diagram below illustrates three types of programmable curves compared to the theoretical V f curve If C013 Constant Torque Preboost parameter C034 al...

Страница 58: ...07 Figure 8 Types of programmable V f curves The voltage produced by the drive may be changed also by setting the Automatic Increase in Torque Curve parameter C038 For the description of the parameter...

Страница 59: ...curve C033 Voltage preboost Determines the voltage produced by the drive at min output frequency fomin C034 Voltage Boost 0 Determines the voltage variations in respect to the nominal voltage at the...

Страница 60: ...RING Depending on size 1022 C023 Leakage Inductance ENGINEERING Depending on size 1023 C024 Mutual Inductance ADVANCED 250 00mH 1024 C026 Time Constant Of Bus Voltage Low Pass Filter ENGINEERING 0 ms...

Страница 61: ...dc 481 500 Vac 680 705 Vdc 500 600 Vac 705 810 Vdc 600 690 Vac 810 970 Vdc C013 Type of V F Pattern Range 0 2 0 Constant Torque 1 Quadratic 2 Free Setting Default Depending on the size Level BASIC Add...

Страница 62: ...to 0162 500 Greater than 0162 400 From 0023 to 0030 437 5Hz 0040 1000Hz and 0049 800Hz Size Max output frequency 5T 6T Smaller than 0076 500 0076 to 0524 400 Greater than 0524 200 NOTE The maximum ou...

Страница 63: ...parameter defines the current absorbed by the motor at rated voltage and rated rpm when no load is connected to the motor It is expressed as a percentage of the motor rated current C018 C022 Motor Sta...

Страница 64: ...or Speed Range 32000 32000 32000 32000 rpm Default 0 0 rpm Level BASIC Address 1028 Function This parameter defines the minimum speed of the connected motor This is the reference speed forced when the...

Страница 65: ...ADVANCED Address 1033 Control IFD Function If the V f curve pattern C013 Quadratic this parameter defines the frequency implementing the max torque reduction in terms of theoretical V f pattern set i...

Страница 66: ...essed as a percentage of the nominal motor frequency C019 C037 Frequency for Application of Voltage Boost 1 Range 6 99 6 99 Default Depending on the size Level ADVANCED Address 1037 Control IFD Functi...

Страница 67: ...nd rated motor frequency respectively parameters C019 C018 and C015 Example C040 10 Voltage drop at rated current C013 Constant torque Type of V f pattern C015 50 Hz Rated frequency C019 380 V Rated v...

Страница 68: ...ent limit while accelerating BASIC 150 1043 C044 Current limit at constant rpm BASIC 150 1044 C045 Current limit while decelerating BASIC Depending on size 1045 C046 Current limit decrease in flux wea...

Страница 69: ...drive size C046 Current Limit Decrease in Flux Weakening Range 0 1 0 Disabled 1 Enabled Default 0 0 Disabled Level ADVANCED Address 1046 Control IFD Function This parameter enables the current limit...

Страница 70: ...ADVANCED 1 Terminals 1140 C141 Selection of Command Source 2 ADVANCED 1 Terminals 1141 C142 Selection of Command Source 3 ENGINEERING 0 1142 C143 Selection of Reference when PV ADVANCED 12 MPPT 1143...

Страница 71: ...eration at the Maximum Power Point Tracking of the PV field NOTE If parameter C143 is set other than 12 MPPT the equipment might not run correctly C144 Selection of Reference when AC Range 0 9 0 Disab...

Страница 72: ...ns Loss alarm A064 mains loss when the motor is running and the Power Down function is disabled are not stored in the fault list when the drive is powered off factory setting To enable parameter stora...

Страница 73: ...ress 1257 Function At power on this parameter enables the automatic reset of the alarms tripped when the drive is powered off C258 Enable Undervoltage and Mains Loss Alarms Range 0 1 0 Disabled 1 Yes...

Страница 74: ...I t independent of operating speed No derating 2 YES A Forced Cooling IC411 The Motor Thermal Protection function is active with trip current I t depending on operating speed with fan cooled motor de...

Страница 75: ...C266 Pick Up Current for Motor 1 Imot ADVANCED 105 1266 C267 Thermal Time Constant for Motor 1 BASIC 720 s 1267 C274 PTC Thermal Protection Enable BASIC 0 Disabled 1274 C264 Heatsink Temperature for F...

Страница 76: ...ion trip current expressed as a percentage of the motor rated current C267 Thermal Time Constant for Motor 1 Range 1 10800 1 10 800s Default 720 720s corresponding to Class IEC 20 Level BASIC Address...

Страница 77: ...ode power supply from PV field or AC power supply auxiliary AC power supply MDI6 SPD tripped Signal from SPD tripped Optional functions Table 12 Digital inputs NOTE The Solardrive Plus Box Cabinet is...

Страница 78: ...PV isolation 774 C806 MDI for Surge Protection Device ADVANCED 0 Disable 1166 C807 Delay for Surge Protection Device Tripped ADVANCED 0 ms 1307 C808 Action Selector for Surge Protection Device Trippe...

Страница 79: ...to enable A064 Mains Loss alarm This parameter is helpful only if the equipment is provided with the DC AC switch and it takes effect only when the switch is in AC position C803 MDI for PV Isolation...

Страница 80: ...0 Inactive 1 8 MDI1 MDI8 9 12 MPL1 MPL4 13 16 TFL1 TFL4 17 24 XMDI1 XMDI8 Default 0 0 Disable Level ADVANCED Address 1166 Function This parameter sets the digital input allocated to the SPD If the pr...

Страница 81: ...qual to the value set in parameter C810 The typical effect of current decrease is a slower motor speed of rotation C810 Current Decrease Percent for Heatsink Temperature Range 0 100 0 100 C Default 10...

Страница 82: ...r C800 see section 2 6 9 2 6 10 2 List of Parameters P800 to P802 Parameter Function User Level Default Value MODBUS Address P800 Minimum Solar Radiation Voltage ENGINEERING 610 V 634 P801 Minimum Tim...

Страница 83: ...fault 300 300 s Level ENGINEERING Address 756 Function When an alarm trips and the motor stops the motor will be restarted when the timeout set in this parameter has elapsed if the operating condition...

Страница 84: ...thm acts on the motor speed in order to keep DC voltage at this value The MPPT control algorithm is given in Figure 11 Figure 11 Voltage control algorithm If the power made available from the PV field...

Страница 85: ...ce ENGINEERING 700 0 V 732 P818 MPPT in Manual Mode ENGINEERING 0 No 733 P819 Maximum Delta V MPPT ENGINEERING 4 0 V 734 P820 Minimum Delta V MPPT ENGINEERING 1 0 V 742 P821 Time Constant Electric Pow...

Страница 86: ...hm the pump motor load function is as follows P k va Where P is power k a constant v the motor speed of rotation a an exponent represented by this parameter This is worth 3 00 by default so power is r...

Страница 87: ...733 Function Set P818 1 Yes to disable the MPPT algorithm The reference value of the DC voltage is given by parameter P817 P819 Maximum MPPT Delta V Range 1 200 0 1 20 0 V Default 40 4 0 V Level ENGIN...

Страница 88: ...parameter sets the range disabling the undervoltage protection see parameter P825 It is to be considered as the deviation between the reference voltage and the actual voltage P824 Undervoltage Dynami...

Страница 89: ...er C257 in the Autoreset Menu section 2 6 7 The drive stores the moment when an alarm trips to the FAULT LIST supply time and operation time The drive status when the alarm tripped and some measures s...

Страница 90: ...about the alarm tripped in order to determine the cause responsible for the alarm and its possible solutions Any information stored to the FAULT LIST is also required when contacting Enertronica Sant...

Страница 91: ...peed measure A060 NoCurrent Fault Current is zero in FOC control A061 Ser WatchDog Watchdog tripped in serial link 0 9 pole D connector A062 SR1 WatchDog Watchdog tripped in serial link 1 RJ45 A063 Ge...

Страница 92: ...Fault Hardware address out of measure range of the drive A109 Amb Overtemp Ambient overtemperature A110 A120 Control board failure A129 No Output Phase Output phase loss A134 PV Isolation KO PV field...

Страница 93: ...lue 1 was entered to address MODBUS 1400 via serial link Solution Reset the alarm send a RESET command A041 IGBT Fault Side A Description General hardware fault from IGBT side A Event Power converter...

Страница 94: ...rs and electrovalves if fitted inside the cabinet 4 If necessary set longer acceleration times see section 2 6 1 5 If necessary set longer deceleration times see section 2 6 1 6 If necessary decrease...

Страница 95: ...al loads and a too short deceleration ramp see section 2 6 1 Alarm A048 can trip even when the motor is pulled by the load eccentric load If the drive is powered directly by the bus bar the bus feeder...

Страница 96: ...lease contact ENERTRONICA SANTERNO s Customer Service A054 Optional Board not In Description ES847 or ES870 not in Event The drive has detected a parameter configuration error Possible cause Wrong set...

Страница 97: ...write query sent to serial link for a time longer than the time set in the parameters relating to serial link watchdog This alarm does not trip if due to parameters in the Control Method Menu section...

Страница 98: ...m the keypad to the drive Possible cause Temporary interruption to the serial link between keypad and control board Solution Check the connection between the keypad and the control board reset the ala...

Страница 99: ...Service If multiple digital command sources are programmed the alarm trips if one of the terminals in the active sources is disabled see section 2 6 6 Possible cause The cause for the alarm trip does...

Страница 100: ...99 Sensor 2 Fault Description Fan sensor 2 fault Event Power heatsink overheated with cooling fan off see also A094 and A096 Possible cause Failure in temperature control device and or cooling system...

Страница 101: ...A134 PV Isolation KO Description PV field isolation loss Event Eearthed PV field Fuse blown on one of the PV field poles Isolated PV field Isolation loss detected by isolation loss control board Poss...

Страница 102: ...he hydraulic circuit A140 Torque Off not Safe Description Malfunctioning of ENABLE A and ENABLE B inputs for the STO function Event The redundant circuitry for the drive enable simultaneous activation...

Страница 103: ...n the display keypad turns on NOTE Warnings are neither protections nor alarms and are not stored to the fault list Some warnings simply state what s happening or suggest what to do when using the key...

Страница 104: ...D impossible W20 NOT NOW The required function is not available at the moment W21 CONTROL ON The required function is inhibited because the drive is running ENABLE A and ENABLE B are active W23 DOWNLO...

Страница 105: ...impossible because of different current classes W45 VOLTAGE CLASS KO Download impossible because of different voltage classes W46 DOWNLOAD KO Download impossible generic cause W48 OT Time over The pr...

Страница 106: ...g with motor in acceleration stage 15 DECELERATING Drive running with motor in deceleration stage 16 INVERTER OK Drive on Stand by with no alarms tripped 17 FLUXING Motor fluxing stage 18 FLUXED MOTOR...

Страница 107: ...OLATION KO Waiting for adequate solar radiation conditions able to start the motor 42 INSOLATION OK PV field power adequate to start the motor waiting for timeout set in P801 section 2 6 10 Press RESE...

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