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Xenus XTL

DIGITAL SERVO DRIVE 

for BRUSHLESS/BRUSH MOTORS

Copley Controls, 20 Dan Road, Canton, MA 02021, USA 

Tel: 781-828-8090 

Fax: 781-828-6547 

Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com 

Page 12 of 30

RoHS

MULTI-MODE EnCODER PORT

This port consists of three differential input/output channels that take their functions from the Basic Setup of the drive.

On drives with quad A/B encoder feedback, the port works as an output buffering the signals from the encoder. With resolver or sin/cos 

encoder versions, the feedback is converted to quad A/B signals with programmable resolution. These signals can then be fed back 

to an external motion controller that closes the position or velocity loops. As an input, the port can take quad A/B signals to produce 

a dual-loop position control system or use the signals as master-encoder feedback in camming mode. In addition, the port can take 

stepper command signals (CU/CD or Pulse/Direction) in differential format.

1k

22 pF

22 pF

2.2k

Secondary

Encoder Input

Input/Output

Select

Quad A/B Feedback

Encoder

26CS31

26CS32

+5V

1k

1k

22 pF

22 pF

2.2k

Secondary

Encoder Input

Input/Output

Select

Emulated Quad A/B

signals from 

analog Sin/Cos encoder

or resolver

26CS31

26CS32

+5V

1k

1k

22 pF

22 pF

2.2k

Secondary

Encoder Input

Input/Output

Select

26CS31

26CS32

+5V

1k

AS BUFFERED OUTPUTS FROM A DIGITAL QUADRATURE 

FEEDBACk EnCODER

When  using  a  digital  quadrature  feedback  encoder,  the  A/B/X  signals  drive 

the multi-mode port output buffers directly. This is useful in systems that use 

external controllers that also need the motor feedback encoder signals because 

these now come from J7, the Control connector. In addition to eliminating “Y” 

cabling where the motor feedback cable has to split to connect to both controller 

and motor, the buffered outputs reduce loading on the feedback cable that 

could occur if the motor encoder had to drive two differential inputs in parallel, 

each with it’s own 121 ohm terminating resistor.

AS EMULATED QUAD A/B/X EnCODER OUTPUTS FROM An  

AnALOG SIn/COS FEEDBACk EnCODER

Analog  sin/cos  signals  are  interpolated  in  the  drive  with  programmable 

resolution. The incremental position data is then converted back into digital 

quadrature  format  which  drives  the  multi-mode  port  output  buffers.  Some 

analog encoders also produce a digital index pulse which is connected directly 

to the port’s output buffer. The result is digital quadrature A/B/X signals that 

can be used as feedback to an external control system.

AS A MASTER OR CAMMInG EnCODER InPUT FROM A 

DIGITAL QUADRATURE EnCODER

When  operating  in  position  mode  the  multi-mode  port  can  accept  digital 

command signals from external encoders. These can be used to drive cam 

tables,  or  as  master-encoder  signals  when  operating  in  a  master/slave 

configuration.

AS DIGITAL COMMAnD InPUTS In PULSE/DIRECTIOn,
PULSE-UP/PULSE-DOWn, OR 

DIGITAL QUADRATURE EnCODER FORMAT

The multi-mode port can also be used when digital command signals are in a 

differential format. These are the signals that typically go to [In9] and [In10] 

when they are single-ended. But, at higher frequencies these are likely to be 

differential signals in which case the multi-mode port can be used.

MOTOR COnnECTIOnS (COnT’D)

Содержание Xenus R10 Series

Страница 1: ...pulse inputs reset digital torque or velocity reference or motor over temperature A twelfth input is dedicated to the drive Enable function Three programmable logic outputs are for reporting a drive...

Страница 2: ...74HC14 Schmitt trigger 100 ns RC filter Vin LO 1 35 Vdc Vin HI 3 65 Vdc 12 Vdc max Inputs IN7 10 Single ended Comparator with 2 5 Vdc reference 100 ns RC filter Vin LO 2 3 Vdc Vin HI 2 45 Vdc Differen...

Страница 3: ...motor cable shield feedback specifications GENERAL SPECIFICATIONS CONTINUED protections HV Overvoltage HV 400 Vdc Drive PWM outputs turn off until HV is less than overvoltage HV Undervoltage HV 60 Vd...

Страница 4: ...le transformation ratio Resolution 14 bits equivalent to a 4096 line quadrature encoder Reference frequency 7 5 kHz Reference voltage 2 8 Vrms auto adjustable by the drive to maximize feedback Referen...

Страница 5: ...1 DTE RxD 3 2 TxD 2 5 Gnd RxD TxD Gnd 5 3 RxD TxD 1 2 3 4 5 6 RJ 11 DTE RS 232 Xenus operates as a DTE device from a three wire full duplex RS 232 port at 9 600 to 115 200 Baud 8 bits no parity and on...

Страница 6: ...drive with a higher CAN node address For more information on CANopen communications download the CANopen Manual from the Copley web site http www copleycontrols com motion downloads pdf CANopenProgram...

Страница 7: ...e inputs or CANopen commands Green Slow Blinking Drive OK but NOT enabled Will run when enabled Green Fast Blinking Positive or Negative limit switch active Drive will only move in direction not inhib...

Страница 8: ...position commands can be in either single ended or differential format Single ended signals should be sourced from devices with active pull up and pull down to take advantage of the high speed inputs...

Страница 9: ...ed to the drive Enable function This is done to prevent accidental programming of the input in such a way that the controller could not shut it down Two types of RC filters are used GP general purpose...

Страница 10: ...nal diode in the output is for driving PLC inputs that are opto isolated and connected to 24 Vdc The diode prevents conduction from 24 Vdc through the 1 k resistor to 5 Vdc in the drive This could tur...

Страница 11: ...are less susceptible to noise that can degrade single ended outputs Encoder cables should use twisted pairs for each signal pair A A B B X X An overall shield should be used and for longer cables shie...

Страница 12: ...ly This is useful in systems that use external controllers that also need the motor feedback encoder signals because these now come from J7 the Control connector In addition to eliminating Y cabling w...

Страница 13: ...rame Ground 2 3 J2 U V W BRUSHLESS MOTOR Fuse Fuse 4 3 2 1 Mot U Mot V Mot W Frame Ground 3 L2 N 2 1 L1 L3 L2 L1 IN7 HS IN8 HS IN9 HS IN10 HS 10 IN1 Enable IN4 GP IN2 GP IN3 GP 3 Ref J7 10 Vdc Analog...

Страница 14: ...H 1 4 5 J3 REGEN REGEN Frame Ground 2 3 J2 U V W BRUSHLESS MOTOR Fuse Fuse 4 3 2 1 Mot U Mot V Mot W Frame Ground 3 L2 N 2 1 L1 L3 L2 L1 IN7 HS IN8 HS IN9 HS IN10 HS 10 IN1 Enable IN4 GP IN2 GP IN3 G...

Страница 15: ...3 J2 U V W BRUSHLESS MOTOR Fuse Fuse 4 3 2 1 Mot U Mot V Mot W Frame Ground 3 L2 N 2 1 L1 L3 L2 L1 11 IN7 HS 12 IN8 HS IN9 HS IN10 HS IN1 Enable IN4 GP IN2 GP IN3 GP 3 Ref J7 10 Vdc Analog Reference 1...

Страница 16: ...smaller wire gauge these should not be used as part of a safety ground system Motor cases can be safety grounded either at the motor by earthing the frame or by a grounding conductor in the motor cab...

Страница 17: ...e drive can radiate from the wire used for the safety ground connection In order to keep the path between the heatplate and earth as short as possible it s also recommended to mount the drive to the e...

Страница 18: ...0 V recommended for XTL 230 36 R and XTL 230 40 R models AWG 14 600V for XTL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style...

Страница 19: ...OUT1 25 Multi Encoder A 8 IN11 GP 17 OUT2 26 Multi Encoder A 9 IN12 GP 18 OUT3 Pin Signal 6 No connect 5 TxD Output 4 Ground 3 Ground 2 RxD Input 1 No connect Pin Signal 1 CAN_H 2 CAN_L 3 CAN_GND 4 N...

Страница 20: ...V recommended for XTL 230 36 R and XTL 230 40 R models AWG 14 600V for XTL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style...

Страница 21: ...Multi Encoder B 7 IN4 GP 16 OUT1 25 Multi Encoder A 8 IN11 GP 17 OUT2 26 Multi Encoder A 9 IN12 GP 18 OUT3 Notes 1 The total current drawn from the 5 Vdc outputs cannot exceed 400 mA Pin Signal 6 No c...

Страница 22: ...recommended for XTL 230 36 R and XTL 230 40 R models AWG 14 600V for XTL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style 5 0...

Страница 23: ...P 15 Signal Gnd 24 Multi Encoder B 7 IN4 GP 16 OUT1 25 Multi Encoder A 8 IN11 GP 17 OUT2 26 Multi Encoder A 9 IN12 GP 18 OUT3 Notes 1 The total current drawn from the 5 Vdc output cannot exceed 400 mA...

Страница 24: ...r and Temperature Sensor Xenus operates as a CAN node All commands are passed on the CAN bus CME 2 is used for setup and configuration before installation as CAN node Serial Cable Kit SER CK Connects...

Страница 25: ...IVE for BRUSHLESS BRUSH MOTORS For multiple drive installations use the ordering guide on this page Computer equipment is the same as for single drive installations And Serial Cable Kit SER CK is used...

Страница 26: ...tion controller card Using the minimum requirements will allow CME 2 to run but the performance will be significantly reduced Xenus takes digital position commands in Pulse Direction or CW CCW format...

Страница 27: ...Line Filter Regen Resistor Optional Controller or PLC AC Mains 90 264 Vac 47 63 Hz 1 or 3 ph Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales...

Страница 28: ...rews There are two protective sheets blue on one side and clear on the other Both must be removed when the interface pad is installed STEPS TO INSTALL 1 Remove the blue protective sheet from one side...

Страница 29: ...heatsink and fan combinations enable operation at 55 C 1 2 3 3 M X M V M X M V M X M V Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales cople...

Страница 30: ...ermal material 4 Heatsink hardware Regeneration Resistors Optional XTL RA 03 Regeneration resistor assembly for XTL 230 18 30 W XTL RA 04 Regeneration resistor assembly for XTL 230 36 XTL 230 40 model...

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