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Xenus XTL

3 TURNS

AROUND

TOROID

INDUCTOR

MOTOR

MAINS

REGEN

CONTROLLER

XENUS

FEEDBACK

LINE

FILTER

J1

J2

J8

J7

J3

J4

24 V

POWER

SUPPLY

Grounding and shielding are the means of 

controlling the emission of radio frequency 

energy from the drive so that it does not 

interfere with other electronic equipment.

The use of shielded cables to connect the 

drive to motors and feedback devices is a 

way of extending the chassis of the drive 

out to these devices so that the conductors 

carrying  noise  generated  by  the  drive 

are  completely  enclosed  by  a  conductive 

shield.

The process begins at the mains connector 

of the drive, J1. The ground terminal here 

has a circle around it indicating that this is 

the safety or “bonding” ground connection. 

This should be connected with wire that is 

the same gauge as that used for the mains. 

In  the  case  of  a  short-circuit  in  the  drive 

the function of this ground connection is to 

carry the fault current to earth ground until 

the safety device (fuse or circuit breakers) 

disconnects the drive from the mains. This 

connection  ensures  that  the  heatplate  of 

the  drive  remains  at  earth  potential  and 

eliminating a shock hazard that could occur 

of the chassis were allowed to float to the 

potential of the mains.

While this connection keeps the heatplate 

at earth potential the high frequency noise 

generated by switching circuits in the drive 

can  radiate  from  the  wire  used  for  the 

safety ground connection. In order to keep 

the path between the heatplate and earth 

as short as possible it’s also recommended 

to mount the drive to the equipment panel 

using external-toothed lock washers. These 

will  penetrate  the  anodized  finish  of  the 

heatplate (which is an electrical insulator) 

and make good electrical contact with the 

aluminum  plate.  Grounding  the  heatplate 

in  this  way  shortens  the  path  from  drive 

to  earth  ground  and  further  reduces 

emissions.

The  heatplate  also  connects  directly  to 

the frame ground terminals on the motor, 

feedback, and regen connectors. note that 

the ground symbols for these do not have 

a circle around them which indicates that 

these  are  for  shielding  and  not  not  for 

safety grounding. Motors and their feedback 

devices  (which  are  typically  in  the  motor 

case) should be grounded by mounting to 

equipment  that  is  grounded  as  a  safety 

ground. By connecting the shields for these 

devices at the drive and at the device, the 

connection  is  continuous  and  provides  a 

return path for radio-frequency energy to 

the drive.

notes:

1) Shielded cables required for CE are shown in the 

diagram above.

2) Line filter required for CE

3)  Ferrite  core  required  for  shielded  cable  to  regen 

resistor which must be in shielded enclosure.

Copley Controls, 20 Dan Road, Canton, MA 02021, USA 

Tel: 781-828-8090 

Fax:  781-828-6547 

Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com 

Page 17 of 30

RoHS

DIGITAL SERVO DRIVE 

for BRUSHLESS/BRUSH MOTORS

GROUnDInG & SHIELDInG FOR CE

Содержание Xenus R10 Series

Страница 1: ...pulse inputs reset digital torque or velocity reference or motor over temperature A twelfth input is dedicated to the drive Enable function Three programmable logic outputs are for reporting a drive...

Страница 2: ...74HC14 Schmitt trigger 100 ns RC filter Vin LO 1 35 Vdc Vin HI 3 65 Vdc 12 Vdc max Inputs IN7 10 Single ended Comparator with 2 5 Vdc reference 100 ns RC filter Vin LO 2 3 Vdc Vin HI 2 45 Vdc Differen...

Страница 3: ...motor cable shield feedback specifications GENERAL SPECIFICATIONS CONTINUED protections HV Overvoltage HV 400 Vdc Drive PWM outputs turn off until HV is less than overvoltage HV Undervoltage HV 60 Vd...

Страница 4: ...le transformation ratio Resolution 14 bits equivalent to a 4096 line quadrature encoder Reference frequency 7 5 kHz Reference voltage 2 8 Vrms auto adjustable by the drive to maximize feedback Referen...

Страница 5: ...1 DTE RxD 3 2 TxD 2 5 Gnd RxD TxD Gnd 5 3 RxD TxD 1 2 3 4 5 6 RJ 11 DTE RS 232 Xenus operates as a DTE device from a three wire full duplex RS 232 port at 9 600 to 115 200 Baud 8 bits no parity and on...

Страница 6: ...drive with a higher CAN node address For more information on CANopen communications download the CANopen Manual from the Copley web site http www copleycontrols com motion downloads pdf CANopenProgram...

Страница 7: ...e inputs or CANopen commands Green Slow Blinking Drive OK but NOT enabled Will run when enabled Green Fast Blinking Positive or Negative limit switch active Drive will only move in direction not inhib...

Страница 8: ...position commands can be in either single ended or differential format Single ended signals should be sourced from devices with active pull up and pull down to take advantage of the high speed inputs...

Страница 9: ...ed to the drive Enable function This is done to prevent accidental programming of the input in such a way that the controller could not shut it down Two types of RC filters are used GP general purpose...

Страница 10: ...nal diode in the output is for driving PLC inputs that are opto isolated and connected to 24 Vdc The diode prevents conduction from 24 Vdc through the 1 k resistor to 5 Vdc in the drive This could tur...

Страница 11: ...are less susceptible to noise that can degrade single ended outputs Encoder cables should use twisted pairs for each signal pair A A B B X X An overall shield should be used and for longer cables shie...

Страница 12: ...ly This is useful in systems that use external controllers that also need the motor feedback encoder signals because these now come from J7 the Control connector In addition to eliminating Y cabling w...

Страница 13: ...rame Ground 2 3 J2 U V W BRUSHLESS MOTOR Fuse Fuse 4 3 2 1 Mot U Mot V Mot W Frame Ground 3 L2 N 2 1 L1 L3 L2 L1 IN7 HS IN8 HS IN9 HS IN10 HS 10 IN1 Enable IN4 GP IN2 GP IN3 GP 3 Ref J7 10 Vdc Analog...

Страница 14: ...H 1 4 5 J3 REGEN REGEN Frame Ground 2 3 J2 U V W BRUSHLESS MOTOR Fuse Fuse 4 3 2 1 Mot U Mot V Mot W Frame Ground 3 L2 N 2 1 L1 L3 L2 L1 IN7 HS IN8 HS IN9 HS IN10 HS 10 IN1 Enable IN4 GP IN2 GP IN3 G...

Страница 15: ...3 J2 U V W BRUSHLESS MOTOR Fuse Fuse 4 3 2 1 Mot U Mot V Mot W Frame Ground 3 L2 N 2 1 L1 L3 L2 L1 11 IN7 HS 12 IN8 HS IN9 HS IN10 HS IN1 Enable IN4 GP IN2 GP IN3 GP 3 Ref J7 10 Vdc Analog Reference 1...

Страница 16: ...smaller wire gauge these should not be used as part of a safety ground system Motor cases can be safety grounded either at the motor by earthing the frame or by a grounding conductor in the motor cab...

Страница 17: ...e drive can radiate from the wire used for the safety ground connection In order to keep the path between the heatplate and earth as short as possible it s also recommended to mount the drive to the e...

Страница 18: ...0 V recommended for XTL 230 36 R and XTL 230 40 R models AWG 14 600V for XTL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style...

Страница 19: ...OUT1 25 Multi Encoder A 8 IN11 GP 17 OUT2 26 Multi Encoder A 9 IN12 GP 18 OUT3 Pin Signal 6 No connect 5 TxD Output 4 Ground 3 Ground 2 RxD Input 1 No connect Pin Signal 1 CAN_H 2 CAN_L 3 CAN_GND 4 N...

Страница 20: ...V recommended for XTL 230 36 R and XTL 230 40 R models AWG 14 600V for XTL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style...

Страница 21: ...Multi Encoder B 7 IN4 GP 16 OUT1 25 Multi Encoder A 8 IN11 GP 17 OUT2 26 Multi Encoder A 9 IN12 GP 18 OUT3 Notes 1 The total current drawn from the 5 Vdc outputs cannot exceed 400 mA Pin Signal 6 No c...

Страница 22: ...recommended for XTL 230 36 R and XTL 230 40 R models AWG 14 600V for XTL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style 5 0...

Страница 23: ...P 15 Signal Gnd 24 Multi Encoder B 7 IN4 GP 16 OUT1 25 Multi Encoder A 8 IN11 GP 17 OUT2 26 Multi Encoder A 9 IN12 GP 18 OUT3 Notes 1 The total current drawn from the 5 Vdc output cannot exceed 400 mA...

Страница 24: ...r and Temperature Sensor Xenus operates as a CAN node All commands are passed on the CAN bus CME 2 is used for setup and configuration before installation as CAN node Serial Cable Kit SER CK Connects...

Страница 25: ...IVE for BRUSHLESS BRUSH MOTORS For multiple drive installations use the ordering guide on this page Computer equipment is the same as for single drive installations And Serial Cable Kit SER CK is used...

Страница 26: ...tion controller card Using the minimum requirements will allow CME 2 to run but the performance will be significantly reduced Xenus takes digital position commands in Pulse Direction or CW CCW format...

Страница 27: ...Line Filter Regen Resistor Optional Controller or PLC AC Mains 90 264 Vac 47 63 Hz 1 or 3 ph Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales...

Страница 28: ...rews There are two protective sheets blue on one side and clear on the other Both must be removed when the interface pad is installed STEPS TO INSTALL 1 Remove the blue protective sheet from one side...

Страница 29: ...heatsink and fan combinations enable operation at 55 C 1 2 3 3 M X M V M X M V M X M V Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales cople...

Страница 30: ...ermal material 4 Heatsink hardware Regeneration Resistors Optional XTL RA 03 Regeneration resistor assembly for XTL 230 18 30 W XTL RA 04 Regeneration resistor assembly for XTL 230 36 XTL 230 40 model...

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