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Xenus XTL

Copley Controls, 20 Dan Road, Canton, MA 02021, USA 

Tel: 781-828-8090 

Fax:  781-828-6547 

Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com 

Page 3 of 30

RoHS

DIGITAL SERVO DRIVE 

for BRUSHLESS/BRUSH MOTORS

EnCODER

DIGITAL QUAD A/B EnCODER

 

Type  

Quadrature, differential line driver outputs 

 

Signals 

A, /A, B, /B, (X, /X, index signals optional) 

 

Frequency 

5 MHz line frequency, 20 MHz quadrature count frequency

AnALOG EnCODER

 

Type  

Sin/cos, differential line driver outputs, 0.5 Vpeak-peak (1.0 Vpeak-peak differential) 

 

 

centered about 2.5 Vdc typical. Common-mode voltage 0.25 to 3.75 Vdc 

 

Signals 

Sin(+), sin(-), cos(+), cos(-) 

 

Frequency 

230 kHz maximum line (cycle) frequency 

 

Interpolation 

10 bits/cycle (1024 counts/cycle)

DIGITAL HALLS

 

Type  

Digital, single-ended, 120° electrical phase difference 

 

Signals 

U, V, W 

 

Frequency 

Consult factory for speeds >10,000 RPM

EnCODER POWER SUPPLy

 

Power Supply 

+5 Vdc @ 400 mA to power encoders & Halls 

 

Protection 

Current-limited to 750 mA @ 1 Vdc if overloaded 

 

 

Encoder power developed from +24 Vdc so position information is not lost when AC mains power is removed

MOTOR COnnECTIOnS

 

Phase U, V, W 

PWM outputs to 3-phase ungrounded Wye or delta connected brushless motors 

 

Hall U, V, W 

Hall signals 

 

Digital Encoder 

A, /A, B, /B, X, /X, on standard models 

 

Analog Encoder 

Sin(+), sin(-), cos(+), cos(-), X, /X, on -S versions (X & /X index signals are digital) 

 

Hall & encoder power 

+5 Vdc @ 400 mA maximum 

 

Motemp [In5] 

Motor overtemperature sensor input, 4.99 k

 to +5 Vdc or ground 

 

Signal ground 

Return for encoder, Halls, and temperature sensor 

 

Brake [OUT4] 

Current-sinking motor brake driver 

 

+24 Vdc 

From drive +24 Vdc power supply to power motor brake 

 

Frame ground 

For motor cable shield

FEEDBACk SPECIFICATIOnS

GEnERAL SPECIFICATIOnS (COnTInUED)

PROTECTIOnS

 

HV Overvoltage 

+HV > 400 Vdc 

Drive PWM outputs turn off until +HV is less than overvoltage

 

 

HV Undervoltage 

+HV < 60 Vdc 

Drive PWM outputs turn off until +HV is greater than undervoltage

 

 

Drive over temperature 

IGBT > 80 °C ±3 °C 

Drive PWM outputs turn off until IGBT temperature is below threshold

 

 

Short circuits 

Output to output, output to ground, internal PWM bridge faults 

 

I

2

T Current limiting 

Programmable: continuous current, peak current, peak time 

 

 

Motor over temperature 

Drive shuts down when motor over-temperature switch changes to high-resistance state, or opens 

 

Feedback power loss 

Fault occurs if feedback is removed or +5 V is <85% of normal

MECHAnICAL & EnVIROnMEnTAL

 

Size  

7.55 in (191,8 mm) X 5.57 in (141,5 mm) X 2.57 in (65,3 mm) 

 

Weight 

3.0 lb (1.36 kg) for drive without heatsink 

 

 

1.9 lb (0.86 kg) for XTL-HS heatsink, 1.26 lb (0.57 kg) for XTL-HL heatsink 

 

Ambient temperature 

0 to +45 °C operating, -40 to +85 °C storage 

 

Humidity 

0% to 95%, non-condensing 

 

Vibration 

g peak, 10~500 Hz (sine), IEC60068-2-6 

 

Shock 

10 g, 10 ms, half-sine pulse, IEC60068-2-27 

 

Contaminants 

Pollution degree 2 

 

Environment 

IEC68-2: 1990 

 

Cooling 

Heat sink and/or forced air cooling required for continuous power output

AGEnCy STAnDARDS COnFORMAnCE

En 55011 : 1998 

CISPR 11 (1997) Edition 2/Amendment 2: 

Limits and Methods of Measurement of Radio Disturbance Characteristics of Industrial, Scientific, and 

Medical (ISM) Radio Frequency Equipment

En 61000-6-1 : 2001 

Electromagnetic Compatibility Generic Immunity Requirements

Following the provisions of EC Directive 89/336/EEC:
En 61010-1 2nd Ed.: 2004 

Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory use

Following the provisions of EC Directive 2006/95/EC:
UL 508C 3rd Ed.: 2002 

UL Standard for Safety for Power Conversion Equipment

Содержание Xenus R10 Series

Страница 1: ...pulse inputs reset digital torque or velocity reference or motor over temperature A twelfth input is dedicated to the drive Enable function Three programmable logic outputs are for reporting a drive...

Страница 2: ...74HC14 Schmitt trigger 100 ns RC filter Vin LO 1 35 Vdc Vin HI 3 65 Vdc 12 Vdc max Inputs IN7 10 Single ended Comparator with 2 5 Vdc reference 100 ns RC filter Vin LO 2 3 Vdc Vin HI 2 45 Vdc Differen...

Страница 3: ...motor cable shield feedback specifications GENERAL SPECIFICATIONS CONTINUED protections HV Overvoltage HV 400 Vdc Drive PWM outputs turn off until HV is less than overvoltage HV Undervoltage HV 60 Vd...

Страница 4: ...le transformation ratio Resolution 14 bits equivalent to a 4096 line quadrature encoder Reference frequency 7 5 kHz Reference voltage 2 8 Vrms auto adjustable by the drive to maximize feedback Referen...

Страница 5: ...1 DTE RxD 3 2 TxD 2 5 Gnd RxD TxD Gnd 5 3 RxD TxD 1 2 3 4 5 6 RJ 11 DTE RS 232 Xenus operates as a DTE device from a three wire full duplex RS 232 port at 9 600 to 115 200 Baud 8 bits no parity and on...

Страница 6: ...drive with a higher CAN node address For more information on CANopen communications download the CANopen Manual from the Copley web site http www copleycontrols com motion downloads pdf CANopenProgram...

Страница 7: ...e inputs or CANopen commands Green Slow Blinking Drive OK but NOT enabled Will run when enabled Green Fast Blinking Positive or Negative limit switch active Drive will only move in direction not inhib...

Страница 8: ...position commands can be in either single ended or differential format Single ended signals should be sourced from devices with active pull up and pull down to take advantage of the high speed inputs...

Страница 9: ...ed to the drive Enable function This is done to prevent accidental programming of the input in such a way that the controller could not shut it down Two types of RC filters are used GP general purpose...

Страница 10: ...nal diode in the output is for driving PLC inputs that are opto isolated and connected to 24 Vdc The diode prevents conduction from 24 Vdc through the 1 k resistor to 5 Vdc in the drive This could tur...

Страница 11: ...are less susceptible to noise that can degrade single ended outputs Encoder cables should use twisted pairs for each signal pair A A B B X X An overall shield should be used and for longer cables shie...

Страница 12: ...ly This is useful in systems that use external controllers that also need the motor feedback encoder signals because these now come from J7 the Control connector In addition to eliminating Y cabling w...

Страница 13: ...rame Ground 2 3 J2 U V W BRUSHLESS MOTOR Fuse Fuse 4 3 2 1 Mot U Mot V Mot W Frame Ground 3 L2 N 2 1 L1 L3 L2 L1 IN7 HS IN8 HS IN9 HS IN10 HS 10 IN1 Enable IN4 GP IN2 GP IN3 GP 3 Ref J7 10 Vdc Analog...

Страница 14: ...H 1 4 5 J3 REGEN REGEN Frame Ground 2 3 J2 U V W BRUSHLESS MOTOR Fuse Fuse 4 3 2 1 Mot U Mot V Mot W Frame Ground 3 L2 N 2 1 L1 L3 L2 L1 IN7 HS IN8 HS IN9 HS IN10 HS 10 IN1 Enable IN4 GP IN2 GP IN3 G...

Страница 15: ...3 J2 U V W BRUSHLESS MOTOR Fuse Fuse 4 3 2 1 Mot U Mot V Mot W Frame Ground 3 L2 N 2 1 L1 L3 L2 L1 11 IN7 HS 12 IN8 HS IN9 HS IN10 HS IN1 Enable IN4 GP IN2 GP IN3 GP 3 Ref J7 10 Vdc Analog Reference 1...

Страница 16: ...smaller wire gauge these should not be used as part of a safety ground system Motor cases can be safety grounded either at the motor by earthing the frame or by a grounding conductor in the motor cab...

Страница 17: ...e drive can radiate from the wire used for the safety ground connection In order to keep the path between the heatplate and earth as short as possible it s also recommended to mount the drive to the e...

Страница 18: ...0 V recommended for XTL 230 36 R and XTL 230 40 R models AWG 14 600V for XTL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style...

Страница 19: ...OUT1 25 Multi Encoder A 8 IN11 GP 17 OUT2 26 Multi Encoder A 9 IN12 GP 18 OUT3 Pin Signal 6 No connect 5 TxD Output 4 Ground 3 Ground 2 RxD Input 1 No connect Pin Signal 1 CAN_H 2 CAN_L 3 CAN_GND 4 N...

Страница 20: ...V recommended for XTL 230 36 R and XTL 230 40 R models AWG 14 600V for XTL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style...

Страница 21: ...Multi Encoder B 7 IN4 GP 16 OUT1 25 Multi Encoder A 8 IN11 GP 17 OUT2 26 Multi Encoder A 9 IN12 GP 18 OUT3 Notes 1 The total current drawn from the 5 Vdc outputs cannot exceed 400 mA Pin Signal 6 No c...

Страница 22: ...recommended for XTL 230 36 R and XTL 230 40 R models AWG 14 600V for XTL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style 5 0...

Страница 23: ...P 15 Signal Gnd 24 Multi Encoder B 7 IN4 GP 16 OUT1 25 Multi Encoder A 8 IN11 GP 17 OUT2 26 Multi Encoder A 9 IN12 GP 18 OUT3 Notes 1 The total current drawn from the 5 Vdc output cannot exceed 400 mA...

Страница 24: ...r and Temperature Sensor Xenus operates as a CAN node All commands are passed on the CAN bus CME 2 is used for setup and configuration before installation as CAN node Serial Cable Kit SER CK Connects...

Страница 25: ...IVE for BRUSHLESS BRUSH MOTORS For multiple drive installations use the ordering guide on this page Computer equipment is the same as for single drive installations And Serial Cable Kit SER CK is used...

Страница 26: ...tion controller card Using the minimum requirements will allow CME 2 to run but the performance will be significantly reduced Xenus takes digital position commands in Pulse Direction or CW CCW format...

Страница 27: ...Line Filter Regen Resistor Optional Controller or PLC AC Mains 90 264 Vac 47 63 Hz 1 or 3 ph Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales...

Страница 28: ...rews There are two protective sheets blue on one side and clear on the other Both must be removed when the interface pad is installed STEPS TO INSTALL 1 Remove the blue protective sheet from one side...

Страница 29: ...heatsink and fan combinations enable operation at 55 C 1 2 3 3 M X M V M X M V M X M V Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales cople...

Страница 30: ...ermal material 4 Heatsink hardware Regeneration Resistors Optional XTL RA 03 Regeneration resistor assembly for XTL 230 18 30 W XTL RA 04 Regeneration resistor assembly for XTL 230 36 XTL 230 40 model...

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