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TDMA CONTROL 602-702 Eng Nov.doc

GENERAL INFORMATION

1.1

Information on the Documentation

1.2

Storgae

1.3

Symbols

1.4

Limitation of Liability

1.5

1.6

Warranty Provision

1.7

Support and Customer Service

1.8

CE – Declaration of Conformity

SAFETY

2.1

Special Hazards

2.2

Conduct in Emergency Situations and Accidents

TECHNICAL DATA

3.1

Technical Data CONTROL 602

3.2

Technical Data CONTROL 702

3.3

Technical Data TR-CONTROL II Touch

OPERATION

4.1

Structure

4.2

Explanation of Symbols

4.3

Assisgnment of the Control Buttons

4.4

Menu Structure

4.5

Operation of the TR-CONTROL II Touch

FUNCTIONS AND SETTINGS

5.1

Display Values (Temperature and Calculated Values)

5.2

Variant Options

5.3

Functions

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5.4

Solar system Operation Function (Solar Input)

5.5

Yield Measurement (Calculated Input)

5.6

Hot Water Operation Function (Water Input)

5.7

Heating System Operation Functions (Heating Input)

5.8

Boiler Control Function (Boiler Input)

5.9

T-PRO / T-PRO 2 / T-PRO 3

5.10

Holiday Function

5.11

Service Menu

5.12

Firmware (Software) Updates via SD-Card

5.13

CONTROL 602: Sample Variant A

5.14

CONTROL 602: Sample Variant B

5.15

CONTROL 702: Sample

5.16

TR-CONTROL II Touch Special Functions

ASSEMBLY CONTROL 602

6.1

Mounting of the CONTROL 602

6.2

Electrical Connections CONTROL 602

ASSEMBLY CONTROL 702

7.1

Mounting of the CONTROL 702

7.2

Electrical Connections CONTROL 702

ASSEMBLY AND OPERATION OF THE TR-CONTROL II TOUCH

8.1

Wiring up the TR-CONTROL II Touch

8.2

Mounting the TR-CONTROL II Touch

8.3

Electrical Connections TR-CONTROL II Touch

8.4

Operation

FAULT AND FUNCTION CHECK

9.1

Solar Control without Additional Functions

9.2

Solar Control with Active Frost Protection

9.3

Solar Control with Two Thermal Stores

9.4

Solar Control with Heating Function

Содержание CONTROL 602

Страница 1: ...l Controller Multi functional Temperature Switch New Holiday mode allows disabling of auto heating dhw for a set period of days New service engineer s telephone number can be stored and displayed in t...

Страница 2: ...easurement Calculated Input 18 5 6 Hot Water Operation Function Water Input 20 5 7 Heating System Operation Functions Heating Input 24 5 8 Boiler Control Function Boiler Input 30 5 9 T PRO T PRO 2 T P...

Страница 3: ...vailable for future servicing and maintenance requirements of the system 1 3 Symbols Used WARNING NOTICES DANGER Indicates an imminent hazardous situation which leads to death or serious injury f not...

Страница 4: ...ation text illustrations and other depictions Any further use requires the approval of Consolar Any unauthorised use is forbidden and will lead to legal proceedings being implemented 1 6 Warranty Prov...

Страница 5: ...be undertaken by suitably qualified electricians Before doing any work on electrical systems check that the system is isolated and safe Ensure the fuse is not bypassed or the system overridden When re...

Страница 6: ...gue Inputs ES 0V 10V Load resistance 10 kOhm resolution 10 Bit supply voltage 18V 24V max 100mA Digital Inputs D1 D2 a Potential free contacts b Open Contact low 10V high 14V Supply voltage 18V 24V ma...

Страница 7: ...gital inputs D1 D6 a potential free contacts b Open Contact low 10V high 14V supply voltage 18V 24V max 100mA Ethernet interface 10 100 BASE T Temperature sensor inputs 24 x resistance temperature sen...

Страница 8: ...crease Change of Parameters Simultaneously pressing the and for Main MenuThe display values flashes after it has been changed and by pressing will confirm the value and store it Operating Solar Pump E...

Страница 9: ...ant A Main Menu 12 34 Set Solar Main Menu 12 34 Set Hot Water Next Menu Stratification Function Auto Main Menu 12 34 Set Calc Values Additional Function 1 Yield Main Menu 12 34 Set Heating Previous Me...

Страница 10: ...urns you to the main menu Status Bar The following information is displayed here Top Right in Professional Menu No O Customer Menu Top Left X red cross Fault No X No Fault Info Bar The display shows t...

Страница 11: ...s Main Menu 12 34 Variants With the CONTROL 602 the selection of the appropriate system variant must be chosen The CONTROL 602 is factory set to Variant A The CONTROL 702 only has one variant The menu...

Страница 12: ...th separate output Circulation Circulation and bath button 7 8 6 Boiler Boiler control for hot water and heating Heating Pump control for boiler and store Heating Circuits Heating mixing valve Circuit...

Страница 13: ...ation function without automatic switching to solar winter operation Off Simple differential temperature control e g for store without stratified solar load For explanation of stratification function...

Страница 14: ...nction In good weather conditions the full flow of solar fluid is only circulated without interruption once the collector reaches a set minimum temperature top loading temperature The top loading temp...

Страница 15: ...between the collector sensor and the store temperature is set here If the collector sensor is higher than the bottom store sensor by the amount set then solar charging will take place For small pipe...

Страница 16: ...ferential Solar Output Solar pump Field 1 output A1 Solar pump Field 2 CONTROL 602 Output A3 in Variant A and Ouput A4 in Variant B CONTROL 702 Output A2 5 4 4 Cooling Swimming Pool and two store cont...

Страница 17: ...lve so that the heat flow is diverted to another thermal store and simultaneously switches from the first to second lower thermal store sensor The hysteresis of 2 K is set in the factory Select Functi...

Страница 18: ...let and the flow rate The flow rate can also be entered as a constant value if no flow meter is installed However the yield measurment can be fraught with msclculations and can be up to 50 out because...

Страница 19: ...tput 5 5 2 Heat Meter For the CONTROL 602 select function 3 and 4 Variant A and 5 and 6 Variant B to activate the calculation of heat quality The heat meter with pulse output No RE064 is connected to...

Страница 20: ...a temperature of 60 C and a hysteresis of 5 K are chosen the contacts for the DHW back up heating and the Boiler On Off will close when the temperature reaches 55 C and switches them on When the temp...

Страница 21: ...to On the hot water charge runs only during the specified time windows Hot Water Charge Each Day Every Day Weekend Weekday Here the timer for the hot water charges can be set and adjusted Each Day Her...

Страница 22: ...ath button and a built in timer will be activated If the bath button circulation and bath button see section 5 6 1 is operated the circulation pump is switched on for the set time Circulation Pump Run...

Страница 23: ...time 4 21 00 hr Off 0 Sa Su Switching time 1 08 00 hr On 1 Sa Su Switching time 2 13 00 hr Off 0 Sa Su Switching time 3 19 00 hr On 1 Sa Su Switching time 4 22 00 hr Off 0 The circulation takes place...

Страница 24: ...t temperature value the heating independently of the operating mode Auto heating DHW winter Only DHW summer Holiday will switch on When the heating is switched off the selected minimum flow temperatur...

Страница 25: ...CONTROL 702 is to control multiple heating circuits each having a TR CONTROL II Touch then each circuit can be allocated against a TR CONTROL Assign a TR CONTROL II Touch to each heating circuit On s...

Страница 26: ...room reaches 20 5 O C Temperature rising at 0 40 C Here you set the room temperature which is required on activation of temperature raising Temperature raising for 0 5 12 h Here you can set the time p...

Страница 27: ...screed size and construction different time temperature curves for the drying process will be required Here the number of time intervals can be set Interval Duration 1 0 Days s Here the duration of i...

Страница 28: ...perature is desired it can be set here Heating Slope 0 3 4 4 The heating slope required for the building location and flow temperature can be set here Heating Slope Flow Temperature C Slope Example 1...

Страница 29: ...heating mixing valve response is preset to 100 for Consolar mixing valve This valve will change either higher or lower depending on Manufcturer Note The larger control parameter entered the quicker th...

Страница 30: ...sing Return Temp Raising Art Nr RE 046 Return Temperature Raising Switch to winter mode Soalr system Output Return Temp Raising divertor valve 5 8 Functions required to operate boiler Set Boiler Main...

Страница 31: ...ver when the buffer logic function is activated Buffer logic differential 6 K the boiler will switch off at 71 C Boiler Input 1 Step With this function the boiler depending on design 1 step modulating...

Страница 32: ...t will be decreased or increased until the target temperature is reached Attention The modulation boiler control is only suitable with boilers who can be modulated via 0 10 V output and do not indepen...

Страница 33: ...m allowable boiler temperature will still activate the boiler safety shut off Overrun Time Boiler Pump 0 20 min Here the overrun time of the boiler pump can be set Overrun Time Store Pump 0 20 min Her...

Страница 34: ...rgy or byusing the boiler The buffer logic controls the boiler operation in relation to the external temperature The additional Lower buffer temperature sensor which is situated below the Upper buffer...

Страница 35: ...will be explained in more detail Temperature Sensor 2 Yes No If the Temperature sensor 2 No option is set the the T PRO will function as one temperature switch Differential T PRO 0 30 K The temperatu...

Страница 36: ...5 C Temperature T1 max 60 C Overrun T PRO 2 Minuten If the temperature at temperature sensor T1 is lower than the preset temperature of 55 C the contact will close When the temperature rises to 60 C a...

Страница 37: ...lowed by the day Summer Winter Auto time Yes No You can set whether the controller will automatically select either summer or wintertime Clock Calibration 0 1 min Month The time fields are set by whic...

Страница 38: ...twork The remore portal MAC address which is required for registration can be found here Manual Here all outputs can be switched manually The settings in manual mode have priority over everything else...

Страница 39: ...he controller automatically locks the professional menu By inputing 0000 the professional menu is locked 5 12 Software Update via SD Card Note A software update is only possible in the professional me...

Страница 40: ...and displays a list of the possible controller software versions Available Firmware CONTROL 602 V1 00 CONTROL 602 V1 02 Selection of the software via and Confirm the software and start the updates wi...

Страница 41: ...lation with bath button SF 3 Heat meter 1 D1 Bath button Return temperature raising V SF 1 T Pro Solid fuel boiler 9 10 Heating return store sensor C 4 Return temp raising 230 V Solid fuel boiler SF 1...

Страница 42: ...Valve Temperature Sensor CONTROL Outputs Safety Valve Control Settings Variant A Additional Func 1 No Function Additional Func 2 No Function Additional Func 3 No Function Additional Func 4 No Functio...

Страница 43: ...g Input Recommended Value Setting Return Flow Differential1 6 K Screed Function Off Boiler Input Recommended Value Setting Solid Fuel Boiler Temp min 50 C Solid Fuel Boiler Differential 6 K Input T PR...

Страница 44: ...otection Two Store Boiler Control 3 Store Top A B 2 5 Cooling Heating Circuit 230V DHW Heating with Separate Output SF 3 Cooling Circulation Pump Control 3 Store Top A B 2 DHW Back up heating 230V Cir...

Страница 45: ...Basic Function always active AF AF8 Addittional Function Activate SF1 SF6 Select Function One function can be activated A B C D E and F Sensor sleeve position on the SOLUS II 1 Cooling is possible on...

Страница 46: ...alve Stop Valve Mixing Valve Diverting Valve Temperature Sensor CONTROL Outputs Safety Valve Control Settings Variant B Additional Func 7 No Function Additional Func 8 Buffer Logic Select Func 1 Yield...

Страница 47: ...de15 Season Dependent Minimum flow temperature User Dependent Screed Function Off Heating Circuit Input15 Recommended Value Settings Desired Room Temperature 20 C Heating Curve Slope See Technical Doc...

Страница 48: ...ing Flow 1 Ambient Temp Sensor 9 10 11 Pump Heating Cir 1 Mixer Close HC1 Mixer Open HC1 230V Heating Circ 2 Mixer Vv Pump Control SF 2 7 16 Heating Flow 2 Ambient Temp Sensor 12 13 14 Mixer Close HC2...

Страница 49: ...ve Miving Valve Diverting Valve Temperaturs Sensor Inputs CONTROL Safety Valve Control Setting Additional Func 1 Boiler Control Additional Func 2 Pump Control Additional Func 4 Yield Select Func 1 Hea...

Страница 50: ...Meter 2 D4 value13 Application Dependent Heat Meter 2 D4 Set13 Application Dependent Heat Meter 3 D5 Value13 Application Dependent Heat Meter 3 D5 Set13 Application Dependent Volumetric Flow Meter12...

Страница 51: ...s Menu Timer T PRO Application Dependent Switching Time 1 Application Dependent Switching Time 2 Application Dependent Switching Time 3 Application Dependent Switching Time 4 Application Dependent Inp...

Страница 52: ...rature If the store top temperature cannot provide the required extra comfort temperature the controller will bring on the back up heating to raise the store top temperature After the extra confort te...

Страница 53: ...ing No The function affects all heating 5 16 5 Room Temperature Drop min to o C With this function the ambient temperature of the room can be lowered When activated press then until Room Temp Drop is...

Страница 54: ...e maximum insolation If a pocket is used PLANO 27 a good contact must be made between the sensor and the pocket The use of heat conducting paste is recommended In no case should the sensor be mounted...

Страница 55: ...CONTROL 602 Caution Never remove the front cover when mains voltage is present Danger In order to prevent faulty operation during commissioning the connections should be made in the following order 1...

Страница 56: ...l Connection The CONTROL 602 is powered by an external power supply 230 V 10 50 60 Hz The connections are made to the terminals L N PE see drawing adjacent 6 2 3 Outputs Note Control relays and contac...

Страница 57: ...terminal 2 and GND The digital output A3 is not occupied 6 2 4 Inputs The connection of the temperature sensors goes to terminals F1 through to F10 The polarity of the sensor connections is arbitary T...

Страница 58: ...nt purposes n insolation sensor can be connected to the CONTROL 602 The terminal layout is shown in the adjacent figure Note The function of the insolation sensor is described in Section 5 5 1 6 2 8 I...

Страница 59: ...lation If a pocket is used PLANO 27 a good contact must be made between the sensor and the pocket The use of heat conducting paste is recommended In no case should the sensor be mounted outside of the...

Страница 60: ...and removed see picture opposite When you reinsert the upper part make sure the hinges slide into the slots provided before lowering the front section and refixing the screw The lower housing section...

Страница 61: ...t from being blocked by the output unit RE123 includes all the necessary cables etc to connect both sections together After connecting both sections the output unit should be fitted with the blank cov...

Страница 62: ...wires Make the electrical according to Section 7 2 7 2 Electrical Connections CONTROL 702 Caution Never remove the front cover when mains voltage is present Danger 7 2 1 Connector Board CONTROL 702 Ou...

Страница 63: ...network cable installed in the input unit All cables must be secured by the cable clamps and screws provided as shown in the photograph adjacent NOTE The connection plugs indicate whether they are inp...

Страница 64: ...minals U1 and U2 The load of output 18 should be connected to the terminals of U1 U1A U1M U1B If the output is switched the contact U1M U1A is closed The load of output 19 should be connected to the t...

Страница 65: ...6 2 5 for further details 7 2 5 2 Connection of Flow Measuring Unit RE096 A volume flow measuring unit if used should be connected to D2 see diagram opposite The wire assignment when using a Consolar...

Страница 66: ...runcking conduit cable tray with cables carrying more than 50V 8 1 Connecting the TR CONTROL II Touch One TR CONTROL II Touch can be connected to a CONTROL 602 whilst the CONTROL 702 can have 3 The wi...

Страница 67: ...ned when the power has been disconnected Remove the connector for the connecting cable from the board Insert the connecting cable into the terminals of the connector Then plug the connector back into...

Страница 68: ...CONTROL 702 Connect the cabling from the TR CONTROL II Touch into the terminals of the Input Section of the CONTROL 702 and which is marked as BUS The cables can be connected to either terminal as th...

Страница 69: ...ted and no sensor connected no error will be displayed There will be no reaction to the absence of the sensor A fault message will be generated if the collector sensor is not installed when the system...

Страница 70: ...below Solar pump Off but when collector temperature is r 20 C then solar pump On when collector temperature is 22 C then solar pump Off Cooling Off DHW heating Off Frost protection sensor collector se...

Страница 71: ...lar pump Normal operation Cooling Normal operation DHW heating Normal operation Solid Fuel Boiler pump On Store Sensor Solid Fuel Boiler Solar pump Normal operation Cooling Normal operation DHW heatin...

Страница 72: ...nd errors excepted Technischer Support 07621 42228 504 Consolar Product and advice from Consolar Solare Energiesysteme GmbH Gewerbestra e 7 D 79539 L rrach Fon 07621 42228 500 Fax 07621 42228 31 info...

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