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5.2

HE2 MC3

& OEM Maintenance Guide

Please note that the information given below is only to act as a guide and the frequency of maintenance may

depend upon the unit’s age, usage and water quality.

Correct maintenance is vital to ensure optimum output and reliability.

All humidifiers will form part or your hot and cold water system and as such require you to undertake certain

duties with regards to “The control of Legionella microbes in water systems” (L8). Your water sampling / testing

and disinfection regime must be based on details in the O&M manual and from results of a site specific risk

assessment. For this type of Evaporative Humidifier,

Condair Ltd.

recommend that disinfection is undertaken

at least twice a year.

If any further assistance is required or you are interested in a planned maintenance quote, please contact

your

Condair distributor

Operations

Minor Service

Main Service

Replace inlet water filter

Yes

Check PureFlo & service if applicable

Yes

Clean inlet valve strainer

Yes

Check water inlet solenoid valve operation

Yes

Clean water inlet solenoid valve strainer

Yes

Check pump operation

Yes

Check all hoses

Yes

Check water distribution header pipes

Yes

Clean water distribution header pipes

Yes

Check drain valve operation

Yes

Clean drain valve

Yes

Clean pump basket filter

Yes

Clean stage option solenoid valve kits (if applicable)

Yes

Scrub clean front section of tank

Yes

Remove matrix cassettes and scrub clean all sections of tank

Yes

Disinfect system at 6 monthly intervals

Yes

Replace all feed hoses where necessary

Yes

Replace flow restrictors

Yes

Check all matrices for full saturation during operation

Yes

Measure spray header flow rates

Yes

Test control and high water level float switch

Yes

Check and secure all electrical connections

Yes

Check overall installation for leaks and damage

Yes

Check inlet float valve water level setting

Yes

Check software settings

Yes

Test cleaning and flush cycle operation

Yes

Reset maintenance intervals

Yes

Test operation of humidistat and controller (if applicable)

Yes

Test safety interlock and controls operation

Yes

Clean unit throughout

Yes

Check air velocities at face of the matrix

Yes

Check any fitted options

Yes

Update service log book

Yes

Add DISIFIN disinfection tablet to reservoir, monthly or as required

Yes

Содержание HE2

Страница 1: ...Installation and operating instructions Evaporative Humidifier Cooling System 2565425 EN 1201 Condair HE2...

Страница 2: ......

Страница 3: ...g Installation Overview 28 3 2 2 Step 1 Position the Evaporative Module 29 3 2 3 Step 2 Install Blanking Plates 30 3 2 4 Step 3 Connect Feed Water Supply 31 3 2 5 Step 4 Install Drain Pipework 32 3 2...

Страница 4: ...Control Of Substances Hazardous to Health and recommendations with regard to Personal Protective Equipment including Respiratory Protective Equipment 1 3 Hygiene Your attention is drawn to the local H...

Страница 5: ...l invalidate the warranty Condair Ltd cannot be made liable for damage or injury attributable to failure to observe the manufacturers installation and maintenance recommendations and instructions 1 6...

Страница 6: ...and may result in water carry over In the event of contact the following procedures should be observed Eye contact wash well with water for a minimum of 15 minutes Skin contact wash well with soap an...

Страница 7: ...sessed to ensure it is safe and suitable for use in the HE2 unit It is the responsibility of the user to ensure that the water supply system is part of a managed hygiene monitored water system risk as...

Страница 8: ...further guidance Disinfection Tablets Depending on the system hygiene it is advised that preventative disinfection tablets should be added to the HE2 water tank at an appropriate frequency such as a...

Страница 9: ...control is an option which individually oper ates sections of the system for closer control Modular construction facilitates a range of system sizes and efficiencies to match the requirements of indi...

Страница 10: ...flow and level in the HE2 MC3 systems are controlled by a fill control solenoid float valve x 2 on HE2 MC3 or HE2 MC3 Plus XL and low high level float switch Drain flow is controlled by a motorised v...

Страница 11: ...5mm 1 2 Pipe work Water Inlet Control Inlet Solenoid Valve Float Switch Float Valve x 2 Water Drain Size 1 x 54mm 2 Overflow Outlet plus 1 x 28mm 1 Drain Outlet Water Drain Control Motorised two port...

Страница 12: ...15mm 1 2 Pipe work Water Inlet Control Inlet Solenoid Valve Float Switch Float Valve Water Drain Size 1 x 54mm 2 Overflow Outlet plus integrated 1 x 28mm 1 Drain Outlet Water Drain Control Motorised t...

Страница 13: ...non com bustible according to Euro Class A2 S2 d0 conforming to EN13501 1 BSI Water Pump Immersion Pump 110 230 V 50 60 Hz IP 55 CE UL CSA Approved Water Inlet Size 1 2 BSP Male Water Inlet Control F...

Страница 14: ...on non com bustible according to Euro Class A2 S2 d0 conforming to EN13501 1 BSI Water Pump N A Water Inlet Size 3 4 BSP Female Water Inlet Control N A Water Drain Size 54mm 2 Overflow Spigot 28mm 1 D...

Страница 15: ...ecting Cable 2 x Armoured 15mm 1 2 diameter 10m 33 supplied as standard 100m 328 Max BMS Outputs Common fault alarm volt free contacts HE2 running output volt free contacts Control Options On Off cont...

Страница 16: ...mption 490 Watts max excluding options Module to Management System Inter connecting Cable 1 x Armoured 15mm 1 2 diameter 10m 33 supplied as standard 100m 328 Max BMS Outputs Common fault alarm volt fr...

Страница 17: ...tive Module Step 2 Install blanking plates Step 3 Connect feed water supply Step 4 Install drain and overflow Step 5 Position and mount Management System Step 6 Connect power supply to Management Syst...

Страница 18: ...e reasons completely drain down On com missioning the system drainage of the humidification section should be tested The drain pan MUST drain fully and should be accessible for cleaning and disinfecti...

Страница 19: ...ir handling unit non corrosive blanking plates not supplied must be installed to prevent air bypass around the Module in the AHU Typical blanking plate arrangement shown below Blanking Plate Not suppl...

Страница 20: ...the PureFlo Ag or PureFlo UV in line outside the AHU for ease of access Typically 15mm interconnecting copper pipework will be used Not suitable for external mounting or freez ing conditions NOTE A d...

Страница 21: ...E2 XL Systems do not have a combined drain and overflow The system is supplied with drain plumbing and a separate 32mm push fit elbow on the overflow They should NOT be combined to ensure adequate flo...

Страница 22: ...les If it is necessary to extend this cable ensure it is no longer than 100 meters 328 and rated for 110V 10A or 230V 5A according to the rating shown on the CE label The HE2 Management System must ha...

Страница 23: ...cal power isolator not supplied must be fitted within 1m 39 of the HE2 Management System This is essential for the purposes of maintenance and emergencies Step 6 Power Term inals 1m 39 Terminals E L a...

Страница 24: ...Module contain live mains voltage and MUST be isolat ed before commencing installation and maintenance work Warning Terminals E 7 Live Mains Voltage Terminals 8 11 Low Voltage 24Vdc Inter connecting...

Страница 25: ...ing 12 core cable between Evaporative Module and Management System Supplied pre wired to Evaporative Module Evaporative Module Junction Box 2 Evaporative Module Junction Box 1 Warning Terminals E 4 Li...

Страница 26: ...sor and provide the HE2 MC3 with temperature and humidity readings If an external signal i e from a BMS is to be used it should be wired onto terminals 17 18 as shown Common Fault Contact Terminals 20...

Страница 27: ...system is running A nor mally Open N O contact i e one which will close in the event of the humidifier not running or Normally Closed N C contact one which will open in the event of the humidifier no...

Страница 28: ...as standard methods to control the growth of micro organisms including the bacterium which causes Legionnaire s disease When designing or installing an air handling system that incor porates an OEM HE...

Страница 29: ...d for hygiene reasons completely drain down On com missioning the system drainage of the humidification section should be tested The drain pan MUST drain fully and should be accessible for cleaning an...

Страница 30: ...in the waterproof section of air handling unit non corrosive blanking plates not supplied must be installed to prevent air bypass around the Module in the AHU Typical blanking plate arrangement shown...

Страница 31: ...ng conditions Feed Water Supply Connections A feedwater supply with a minimum flow of 14 litres 31lb per minute as a pressure of 2 bar 29 psi should be connected to the Evaporative Module via the floa...

Страница 32: ...dance with the operating pressure of the AHU Please note HE2 XL Systems do not have a combined drain and overflow The system is supplied with drain plumbing and a separate 32mm push fit elbow on the o...

Страница 33: ...pump from running if the tank is empty 7 A water inlet valve should be fitted to shut off the water supply whenever the system is not required 8 There must be a method of ensuring that an rH of 90 is...

Страница 34: ...S SUPPLIED HEOEMCIRCKIT 1 Drain Kit Jubilee clips x 2 HEOEMCIRCKIT 2 Level Control Kit Motorised drain valve Overflow hose 28 mm push fit drain assembly including a conecentration bleed off connection...

Страница 35: ...as standard methods to control the growth of micro organisms including the bacterium which causes Legionnaire s disease When designing or installing an air handling system that incor porates an OEM HE...

Страница 36: ...nd for hygiene reasons completely drain down On com missioning the system drainage of the humidification section should be tested The drain pan MUST drain fully and should be accessible for cleaning a...

Страница 37: ...in the waterproof section of air handling unit non corrosive blanking plates not supplied must be installed to prevent air bypass around the Module in the AHU Typical blanking plate arrangement shown...

Страница 38: ...as shown in the picture above Warning The HE2 OEM Direct Feed versions unlike the HE2 MC3 do NOT incorporate as standard methods to control the growth of micro organisms including the bacterium which...

Страница 39: ...dance with the operating pressure of the AHU Please note HE2 XL Systems do not have a combined drain and overflow The system is supplied with drain plumbing and a separate 32mm push fit elbow on the o...

Страница 40: ...s water supply 2 The drain plumbing connections must be made via an air gap in accordance with local regulations to pre vent back siphonage into the system The air gap will allow the user to check tha...

Страница 41: ...mm push fit drain assembly Overflow hose Jubilee clips x 2 Inlet solenoid adaptor included for correct installation to manifold As Assembled HEOEMDIRECTKIT 3 Automatic Drain Kit 1 x Drain Solenoid ad...

Страница 42: ...anks and reservoirs is only permitted as part of a managed water treatment system Check that the Evaporative Module has a feed water supply in excess of 2 bar 29 psi connected to the supplied approved...

Страница 43: ...Activation Code Once the language is selected you will be required to enter the activation code To obtain an activation code contact your HE2 distributor 4 Purge Cycle Once the correct activation cod...

Страница 44: ...will be entered as the PUMP DELAY in the commissioning section of the software 10 Water Conductivity Measure the TDS of the water in the tank Use the water quality guide in this manu al as a guide to...

Страница 45: ...12 14 15 3600 96 2 4 5 7 8 10 12 13 15 16 3900 104 2 4 6 7 9 11 13 14 16 18 15 Drain Cycle Set the DRAIN CYCLE depending on the application and the customer s requirements Select TIME MODE if the dra...

Страница 46: ...d reservoirs is only permitted as part of a managed water treatment system Check that the Evaporative Module has a feed water supply in excess of 2 bar 29 psi connected to the supplied approved fillin...

Страница 47: ...l Circulating ONLY If the water level is incorrect adjust the float on the water inlet valve to ensure that the water level in the tank is correct See below Increase water depth Decrease water depth T...

Страница 48: ...keys to scroll through pages 4 Alarm LED The Alarm LED will Flash for a fault warning and it will be permanently on for a fault The LED will go off as soon as the fault is cleared 5 C Button By press...

Страница 49: ...nce fault activating From the Status screen press the right arrow key to see the software version and to access the commission ing section Press OK and enter the code 111 and press OK to validate Scre...

Страница 50: ...e press the right arrow key to see the software version and to access the programming section of the software Press OK and enter the code 234 Press OK to validate Step 1 Select the Control Mode Screen...

Страница 51: ...l up to seven stages A second page allows setpoints for stages five six and seven to be adjusted Default Values Up to 4 Stage Stage 2 20 Up to 7 Stage Stage 2 20 Stage 3 50 Stage 3 30 Stage 4 80 Stage...

Страница 52: ...the operating water temperature of the system If the temperature does not decrease to below the Limit within the Fault Time the unit will enter a fault mode and activate an alarm output Step 7 Disinfe...

Страница 53: ...er screen eleven allows the date time or day to be adjusted if required If incor rect Occupancy Mode will not operate as required Step 12 Set Occupancy The occupancy function can be used to control th...

Страница 54: ...ond page will display the status of the Stages 0 will show the stages that are closed and 1 shows stages which are open If stage control is disabled N A is displayed The third information page will di...

Страница 55: ...the cause is removed the faults will be cleared and the controller will return to normal operation The following is a list of fault codes and how they affect unit operation Safety Interlock If the li...

Страница 56: ...e microprocessor and the common fault output will activate The system will continue to run and attempt to reduce the water temperature Pump Fault If the HE2 system is trying to run and does not detect...

Страница 57: ...P R Bu YB R O R W R B Bu YB B P W V 10A 4 4 Wiring diagrams 4 4 1 HE2 MC3 Wiring Diagram WARNING Mains Voltage Isolate unit before removing cover Terminals E 7 Live Mains Voltage Terminals 8 11 Low Vo...

Страница 58: ...S E282D S E15 S Br Br Br W W W W 10 GDO 11 DO1 12 DO2 13 DO3 14 DO4 15 DO5 16 DO6 17 DO7 E15 S 1 G 2 G0 3 E 4 C 71 DI1 P V B R E15 S E15 S E 1 2 3 4 5 6 7 8 9 10 11 Y8 A1 A2 11 12 14 Y9 A1 A2 11 12 14...

Страница 59: ...the total hours run of the humidifier After the humidifier has been serviced the Due in hours can be reset by pressing and holding the right arrow button for 10 seconds WARNING The HE2 system should n...

Страница 60: ...rainer Yes Yes Check pump operation Yes Yes Check all hoses Yes Yes Check water distribution header pipes Yes Yes Clean water distribution header pipes Yes Check drain valve operation Yes Yes Clean dr...

Страница 61: ...r supply to the evaporative module exceeds 103 cfu ml this suggests contamination of the water system within the building The system should be turned off and you should seek specialist advice on clean...

Страница 62: ...dustrial environments All surfaces requiring disinfection or cleaning must be in contact with the appropriate concentration of disinfec tion solution for at least one hour The method statement for dis...

Страница 63: ...ing section of this manual Step 4 Add disinfection solution Add the solution to the water sump tray and allow to mix Measure the strength of the disinfection solution and check it is the correct stren...

Страница 64: ...ke sure that The control parameters are correct see Step 1 Programming the controller in the commissioning section in the current manual Check the set point demand for humidity or temperature if cooli...

Страница 65: ...troller in the commissioning section Check the demand for humidity or temperature if cooling is set for the desired condition Water is leaking from the evaporative module tank or AHU what should I che...

Страница 66: ...le built up on the surface of the matrix Why The process of evaporation leads to a build up of dissolved and salts in the reservoir An excess concentration of minerals may result in scaling on the hum...

Страница 67: ...240 71 157 117 258 74 163 125 276 HE2 X33 69 152 114 251 75 165 126 278 79 174 136 300 HE2 X34 74 163 122 269 81 179 136 300 86 190 149 328 HE2 X35 76 168 128 282 84 185 144 317 91 201 160 353 HE2 X36...

Страница 68: ...276 608 276 608 312 688 HE2 X77 133 293 247 545 155 342 293 646 293 646 334 736 HE2 X78 142 313 262 578 165 364 312 688 312 688 358 789 HE2 X79 146 322 272 600 172 379 328 723 328 723 379 836 HE2 X81...

Страница 69: ...X32 55 121 97 214 58 128 105 231 62 137 113 249 HE2 X33 57 126 102 225 62 137 114 251 67 148 124 273 HE2 X34 62 137 110 243 68 150 124 273 74 163 137 302 HE2 X35 64 141 115 254 72 159 132 291 78 172 1...

Страница 70: ...582 150 331 300 661 HE2 X77 121 267 235 518 142 313 281 619 159 351 322 710 HE2 X78 129 284 249 549 153 337 300 661 172 379 346 763 HE2 X79 134 295 260 573 160 353 316 697 181 399 367 809 HE2 X81 92 2...

Страница 71: ...87 192 49 108 95 209 52 115 104 229 HE2 X33 47 104 92 203 53 117 104 229 57 126 114 251 HE2 X34 52 115 100 220 59 130 114 251 64 141 127 280 HE2 X35 54 119 106 234 62 137 122 269 69 152 138 304 HE2 X...

Страница 72: ...60 140 309 290 639 HE2 X77 111 245 225 496 133 293 271 597 149 328 312 688 HE2 X78 120 265 240 529 143 315 290 639 162 357 336 741 HE2 X79 124 273 250 551 160 353 306 675 171 377 357 787 HE2 X81 83 18...

Страница 73: ...9 SEP 53 9 1 20 1 15 1 33 3 SEP 54 11 8 26 0 19 3 42 5 SEP 55 13 2 29 1 22 2 48 9 SEP 56 15 9 35 1 26 4 58 2 SEP 57 17 3 38 1 29 3 64 6 SEP 58 20 0 44 1 33 5 73 9 SEP 59 21 4 47 2 36 4 80 2 MODEL Dry...

Страница 74: ...9 2750mm 108 Condair HE2 X X X Product Identification HE2 XL HE2 System Efficiency Matrix Depth A 75 Efficiency 100mm 4 B 85 Efficiency 150mm 6 C 95 Efficiency 200mm 8 HE2 System Width Dim A 1 3300mm...

Страница 75: ...Condair Ltd Printed in Switzerland Technical modifications reserved...

Страница 76: ...g Sales and Service Manufacturer Condair Ltd Member of the Walter Meier Group Talstrasse 35 37 8808 Pf ffikon Switzerland Ph 41 55 416 61 11 Fax 41 55 416 62 62 info condair com www condair com Reg No...

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