CompAir 5280D.1.IAC, Руководство оператора

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RECOMMENDED SERVICE PLAN – 5280D.1-M
CompAir UK Ltd
Page 2
5280D - MINERAL OIL
IMPORTANT - DAILY & BEFORE STARTING
CHECK OIL LEVEL TOP UP AS NECESSARY.
RSP5280DM.4
Change oil & oil filter element.
Change suction filter element.
Replace bursting disc.
Replace 3
rd
stage piston ring set.
Service 1
st
, 2
nd
& 3
rd
stage valve’s.
Service non-return valve.
Replace DDV diaphragm and joint.
PARTS REQUIRED No Off Part Ref
Mineral oil - 20 litres. (total capacity 50 litres) 3 98384.1029
Oil filter 1 98262.199
Suction filter element 1 98262.1019
Bursting disc kit 1 C201556.100
Service kit 1
st
stage valve 1 98650.2007
Service kit 2
nd
stage valve 1 98650.1827
3
rd
stage piston ring kit 1 98477.1153
Service kit 3
rd
stage valve 1 98650.1833
‘O’ ring kit valve maintenance 1 98504.1383
Fibre washers 2 C66210.30
Non-return valve service kit 1 98650.1940
Washer for strainers 3 98504.1417
Joint for gland door 2 C10190-103
Joint for crankcase door 1 C10190-101
DDV diaphragm 1 C201843
DDV joint 1 C201839
Check and clean separator strainers & drain lines.
Check belt drive for alignment and tension. Adjust as necessary.
Check for oil & air leaks.
Check tightness of all fasteners.
Check for leaks & operation of D.D.V’s.
Check condition of all ancillaries.
Check condition of 1
st
, 2
nd
& 3
rd
stage cylinder bores.
Check piston stand-out on 1
st
and 2
nd
stages.
Renew rider rings if stand-out is below permitted level.
Check condition of anti-vibration mounts. Adjust as required.
Check security of piston rod /crosshead nuts.
Check security of crankshaft balance weight bolts.
Inspect crossheads and guides for scoring.
Check crankcase internal oil pipe for security.
Check safety valves setting.
Check internal cleanliness of drive motor.
Check starter contacts for arcing and pitting.
Check inter-stage cooler tubes for internal fouling or blockage.
Check operation of safety devices ,high temp, high pressure, water flow switch’s etc.
Check water jacket internally for build up of scale and corrosion.
Check 1
st
& 2
nd
stage oil scraper glands. Renew if oil leakage excessive.
8000 HOURS
SERVICE
REPEAT AT
40000
HOURS
Check 1
st
stage air seal glands. Renew if leakage excessive.
5280D:m.doc