CompAir 5280D.1.IAC, Руководство оператора

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CompAir UK Ltd.
5280D Compressor Publication 98407.1440
Page 12
1440.doc
6. MAINTENANCE & REPAIR (Cont.)
•
Make sure all instructions concerning operation
and maintenance are strictly followed and that the
complete unit, with all accessories and safety
devices, is kept in good order.
•
The accuracy of pressure gauges and
temperature switches should be regularly
checked at least 13 month intervals and
thoroughly examined at least every 48 months.
They must be renewed or service exchanged
when acceptable tolerances are exceeded.
•
Protection devices should be tested at each
regular service interval and replaced or service
exchanged if not functioning correctly. The
maximum pressure for safety valves under fault
conditions is 1.10 times the set pressure, the set
pressure being a minimum of 1.05 times the
maximum operating pressure to ensure seat
tightness.
•
Never use a light source with an open flame for
inspection.
•
Before dismantling any part of the compressor be
sure that all heavy movable parts are secure.
•
After completion of any maintenance or repair
ensure that no tools, loose items or rags are left
on or inside the compressor.
•
Do not use any flammable liquid to clean valves,
filter elements, cooler passages, pipe bores or
any component carrying a flow of air or gas
during normal operation. If chlorinated
hydrocarbon substances are used for cleaning,
safety precautions must be taken against toxic
vapours which may be released.
DO NOT USE CARBON TETRACHLORIDE.
•
Precautions must be taken against using acids,
alkalis and chemical detergents for cleaning
machined parts. These materials cause irritation
and are corrosive to the skin, eyes, nose and
throat. Avoid splashes and wear suitable
protective clothing and safety glasses. Do not
breathe mists. Ensure water and soap is readily
available.
•
When disposing of condensate, old oil, used filter
elements and other parts and waste material of
any kind make sure that there is no pollution to
any drain or natural water course and that no
burning of waste takes place which could cause
pollution of the atmosphere.
•
Keep the compressor clean at all times. Protect
components and exposed openings by covering
with a clean cloth or tape during repair or
maintenance work.
•
Protect the motor, intake, electrical and regulation
components against the entry of moisture, e.g.
steam cleaning.
•
Precautions must be taken when carrying out
welding or any repair operation which generates
flames or sparks. The adjacent components must
be screened with non flammable material and if
oil present, the system must first be cleansed
thoroughly by steam cleaning.
•
Condensate (oil and water mixture from
compression process) must be regarded as trade
effluent and is therefore not suitable for discharge
into a surface water sewer, soakaway or water
course.
•
PTFE waste disposal.
PTFE products can give fumes if heated above
the temperature of 400 °C, giving rise to “polymer
fume fever.” This flu like condition, the symptoms
of which do not normally occur until several hours
after exposure is temporary, the symptoms
passing off typically within 36-48 hours.
Any scrap or waste material must always be
disposed of by dumping in a landfill site rather
than by incineration. To ensure this, it is
essential to keep the PTFE waste in separate
containers, and not to mix it with other rubbish.
When handling PTFE based rings or packings, or
dust from these components, clean working
practices, including the use of washing facilities
must be encouraged to avoid the transfer of
PTFE particles from hands or clothing to
cigarettes or tobacco.
PROTECT THE ENVIRONMENT USE APPROVED
METHODS OF DISPOSAL.
7. PRECAUTIONS IN THE EVENT OF FIRE
•
Use extreme caution when handling components
that have been subjected to fire or very high
temperature. Some components may contain
fluoroelastomer materials which decompose
under these conditions to form highly corrosive
residues. Skin contact can cause painful and
penetrating burns resulting in permanent skin and
tissue damage.
This is a high pressure Compressor
use only :
GENUINE
CompAir UK Ltd
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