Club Car CARRYALL 252 2007, Руководство по техническому обслуживанию и ремонту

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Transaxle Disassembly, Inspection, and Assembly TRANSAXLE (TYPE G): ELECTRIC VEHICLES
7. Install both dowel pins (25) in the transaxle housing (20) (Figure 28-5, Page 28-3) .
8. Install left half of transaxle housing:
8.1. Place a 1/8-inch (3 mm) bead of Three Bond liquid gasket on mating surface of housing.
8.2. Install left half of transaxle housing (20) (Figure 28-5, Page 28-3) .
8.3. Install eleven bolts (24) in the case housing and tighten to 19 ft-lb (25.7 N·m). Type G transaxles have no
shims or gasket.
8.4. Install axle tube (14 and 35) with bolts (8) (Figure 28-5, Page 28-3) . Tighten the bolts to 37 ft-lb (50.2 N·m).
9. Install the brake assemblies as instructed. See Wheel Brake Assemblies Section.
10. Apply a small amount of grease to the lip of the oil seal (15) (Figure 28-5, Page 28-3) . See following CAUTION.
CAUTION
• Clean any residual oil from the exposed end of the axle shaft and from the oil seal area prior to
installing the axle shaft to prevent oil from coming in contact with brakes.
11. Install the rear axle onto the transaxle.
11.1. Insert the splined end of the axle shaft into the axle tube. Be careful not to damage the seal on the inside of
the axle tube hub. Advance the shaft through to the bearing on the shaft, and rotate it to align the shaft
splines with the splined bore of the differential gear. Continue advancing the shaft until the bearing on the
axle is firmly seated within the axle tube hub seat.
11.2. Using 90° internal snap ring pliers (0.090 tip) (CCI P/N 1012560), attach the internal retaining ring into the
axle tube hub so that it seats against the axle bearing assembly and into the machined slot in the inside
wall of the axle tube hub
(Figure 28-5, Page 28-3) .
11.3. Place a 1/4 to 3/8-inch (6 to 10 mm) diameter rod against the retaining ring and tap lightly at four or five
locations to ensure it is properly seated. See following WARNING .
WARNING
• Be sure retaining ring is properly seated in its groove. If ring is not properly installed, the axle
assembly will separate from the transaxle and damage the axle assembly and other components. Loss
of vehicle control could result in severe personal injury or death.
12. Make sure the drain plug (22) is installed in the transaxle and tightened to 23 ft-lb (31 N·m). Fill the transaxle,
through the level indicator hole, with 22 ounces of SAE 30 API Class SE, SF, or SG oil (a higher grade may also
be used). Install and tighten the level indicator plug (21) to 23 ft-lb (31 N·m).
Page 28-10 2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual