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6921413

SERVICE

CL1072.eps

CL1073.eps

CC0017.eps

4.9-2

Cylinder Disassembly

Clamp the cylinder in a soft-jawed vise at the extreme

head end only. Do not clamp on the shell.

Unscrew and remove the retainer using a claw-type

spanner wrench (Cascade Part No. 678598).

Remove the piston/rod assembly from the cylinder.

To remove piston, clamp the rod assembly in a vise on

the wrench flats, as shown.

CAUTION:

Do not clamp on

the cylinder rod sealing surface.

Remove the piston nut and remove the piston from the

cylinder rod.

Place the piston or retainer in a soft-jawed vise and

remove the seals. Pry the seals or O-rings up with a

brass seal removal tool (Cascade Part No. 674424)

and cut the seals to remove them.

CAUTION:

Do not

scratch the seal grooves.

4.9-3

Cylinder Inspection

• Inspect the rod, piston and retainer for nicks or burrs.

Minor nicks or burrs may be removed with 400-grit

emery cloth. If they cannot be removed, replace the

parts.

• Inspect the cylinder bore and remove any minor

nicks or burrs with a butterfly hone. If they cannot be

removed, replace the part.

• Inspect the outside of the shell for any deformities or

cuts that could impair performance or cause leaks

under pressure. If necessary, replace the part.

• Inspect the rod end anchor parts for wear. Replace as

necessary.

• Inspect anti-roll pin for wear or looseness. Replace as

necessary.

Retainer

IMPORTANT:

Clamp in

soft-jawed vise only.

Anti-Roll Pin

Rod

Shell

Retainer

Piston

Piston Nut

Содержание 14J Series

Страница 1: ...ERVICE MANUAL S Cascade is a Registered Trademark of Cascade Corporation cascade corporation J Series Revolving Carton Clamps Manual Number 6921413...

Страница 2: ...BLANK...

Страница 3: ...CTION Section 1 Introduction 1 Special Definitions 1 PERIODIC MAINTENANCE Section 2 Daily Inspection 2 1000 Hour Maintenance 2 2000 Hour Maintenance 3 4000 Hour Maintenance 3 TROUBLESHOOTING Section 3...

Страница 4: ...UTIONS before proceeding with any work Statements labeled IMPORTANT and NOTE are provided as additional information of special significance or to make your job easier WARNING A statement preceded by W...

Страница 5: ...dures Check a sample of faceplate rotation bearing capscrews for proper torque value See Section 4 10 1 for inspection and replacement procedures Tighten lower mounting hook capscrews to 125 ft lbs 16...

Страница 6: ...Maintenance Continued Every time the lift truck is serviced or every 1000 hours of truck operation whichever comes first complete the following maintenance procedures Check rotator drive gearcase lubr...

Страница 7: ...ms have uneven travel Attachment arms travel slowly Attachment arms will not move To correct one of these problems see Section 3 3 1 and 3 3 2 Rotate Circuit Attachment rotates in one direction only A...

Страница 8: ...End Block OP OPEN Port OP OPEN Port Hose Reels or Internal Reeving Truck Auxiliary Valve ROTATE Truck Auxiliary Valve CLAMP Rotate CW CLAMP PRESSURE Port P Rotate CCW Release TANK Port T CLAMP ARMS R...

Страница 9: ...r Drive Revolving Connection Check Valves Flow Divider Combiner FD Shaft Body End Block Pressure Control Cylinders Solenoid Equipped 2 Port Hose Reel Truck Relief Valve Truck Relief Valve Truck Tank T...

Страница 10: ...CW CW CLOSE Port CL OPEN Port OP SSL SSR CLAMP ROTATE and SIDESHIFT Truck Auxiliary Valves Rotate CW Sideshift Left PRESSURE Port P Rotate CCW Sideshift Right TANK Port T SIDESHIFT LEFT PRESSURE RETUR...

Страница 11: ...T CL CL SSR CL G OP OP SSL OP CW CCW Rotator Drive Revolving Connection Flow Divider Combiner Shaft Body End Block Clamp Pressure Control Orifice Sideshift Pressure Control Cylinders Truck Relief Valv...

Страница 12: ...d first check the fuse wiring and coil Make sure that the solenoid valve is not jammed Repair as necessary refer to Section 4 11 IMPORTANT Solenoid operated valves must be plumbed so that the solenoid...

Страница 13: ...ly and additional drop exceeds 25 psi 1 7 bar per minute the CLAMP check valve cartridges in the revolving connection may be faulty Replace the cartridges 6 Close the arms fully and hold the lever in...

Страница 14: ...seals Bent or damaged arms frames or bearing 3 4 1 Supply Circuit Test 1 Check the pressure supplied by the truck at the carriage hose terminal Pressure must be within the range shown in Specification...

Страница 15: ...mbed so that the solenoid is energized during the SIDESHIFT function 2 Clamp a maximum load Sideshift LEFT and RIGHT observing sideshifting movement If the attachment will not sideshift or sideshifts...

Страница 16: ...onnection and valve CL3032 eps 2 Flow Meter WARNING Before removing any hoses relieve pressure in the hydraulic system With the truck off open the truck auxiliary control valve s several times in both...

Страница 17: ...geroler set may need repair Refer to Section 4 5 or 4 6 If the higher gauge reading is close to truck pressure as measured at the carriage hose terminal and no rotation occurs the rotator motor outpu...

Страница 18: ...no voltage at the solenoid troubleshoot the electrical circuit for shorts or open circuits If there is insufficient voltage to the solenoid check the circuit for excessive voltage drop If there is suf...

Страница 19: ...isconnect the lower hooks Quick Change Hooks Remove the locking pins and drop the hooks into the unlocked position Replace the pins in the lower holes For reassembly remove the pins and slide the hook...

Страница 20: ...osition the chain clear of the arm bearing surfaces CAUTION Use a second chain as necessary to stabilize arms 5 Slide the arm assembly out of the frame Do not damage the bearings when removing the arm...

Страница 21: ...er washer can also be used to remove the retainer plug 3 Replace the old bearing strip by tapping a new one into the frame displacing the old bearing 4 For reassembly reverse the above procedures with...

Страница 22: ...MA mild 6 EP Gear Lube RR0570 eps 4 3 2 Drive Group Disassembly and Service 1 Drain oil out from the bottom housing hole 2 Remove the drive group from the baseplate as described in Section 4 3 1 3 Lay...

Страница 23: ...nd worm gear out of the housing as an assembly 10 Remove the retaining ring from the pinion gear shaft Press the pinion gear from the worm ring gear and cover plate pinion bearing Remove the pinion sh...

Страница 24: ...r for the housing pinion bearing Install the complete pinion assembly into the housing Remove excess Loctite CAUTION Make sure Loctite does not squeeze into the seal or bearings 5 Install the worm s b...

Страница 25: ...it 670578 contains the shims listed A minimum of one 0 010 in 0 25 mm shim is required to seal against leakage Qty Part No Color Thickness 2 6060031 Blue 0 005 in 0 125 mm 2 6060032 Brown 0 010 in 0 2...

Страница 26: ...r Lube RR0520 eps 3 2 4 4 2 Drive Group Disassembly and Service 1 Remove the drive group from the baseplate as described in Section 4 4 1 2 Lay the drive group pinon down on two 4 x 4 in 10 x 10 cm wo...

Страница 27: ...Press the pinion gear bearing from the worm ring gear and cover plate pinion bearing Remove the pinion shaft key 11 Press the pinion gear out of the housing pinion bearing 12 Clean and inspect all co...

Страница 28: ...al or bearings 2 Preheat worm gear to 93 C 200 F Install the key worm gear cover plate pinion bearing and snap ring on the pinion 3 Apply Loctite 271 red to the housing seating area and shoulder for t...

Страница 29: ...required to seal against leakage Qty Part No Color Thickness 1 1 1 1 671758 671757 670574 674513 Clear Yellow Pink Brown Blue 0 020 in 0 50 mm 0 015 in 0 38 mm 0 010 in 0 25 mm 0 005 in 0 13 mm 10 Rem...

Страница 30: ...e group 4 Lay the drive group pinion down on two 4 x 4 in 10 x 10 cm wood blocks placed on both sides of the pinion gear 5 Remove the four capscrews fastening the motor flange to the gearcase housing...

Страница 31: ...in allen wrench hex key 6 Disassemble the motor as shown below The motor can be taken apart in five groups A Remove the bearing housing group Remove the output shaft from the bearing housing CAUTION...

Страница 32: ...d install into the groove of the geroler set Place geroler set on valve housing while aligning the scribe mark and screw holes 6 Align the corners of the spool drive corner to the star points as shown...

Страница 33: ...allation it must be replaced 11 Place the output shaft onto the spool drive Rock the shaft around until the spool drive engages into the output shaft spacer 12 Install the bearing housing onto the out...

Страница 34: ...the three capscrews fastening the motor flange to the gearcase housing Tap on the drive motor with a rubber mallet to separate the drive motor or drive motor with adapter plate assembly from the gear...

Страница 35: ...inline with the capscrew and drive motor s port surface 4 Use a soft jawed vise to clamp the motor across the flange with the output shaft downward 5 Remove all capscrews from the end cap 6 Remove the...

Страница 36: ...sing 10 Turn the flange 45 clockwise 11 Remove the flange and output shaft by pushing the output shaft from under the housing and pulling up on the tapered portion of the output shaft 12 Remove the fl...

Страница 37: ...upward 7 Install the output shaft flange assembly into the housing 8 Apply Loctite sealant 242 blue or equivalent to the four holes of the housing and the four capscrews Wipe away any excess sealant I...

Страница 38: ...p with the alignment 12 Use the drive splines to align the gerotor star point with the capscrew hole as shown 13 Assemble together the end cap with O ring gerotor set with O ring drive short spline en...

Страница 39: ...two O rings between the valve and drive motor For reassembly tighten the capscrews to the following torque value 14J 70 in lbs 8 Nm 18J 16 ft lbs 22 Nm 3 Remove cartridges and fittings from the valve...

Страница 40: ...onnection to the faceplate For reassembly tighten the capscrews 40 ft lbs 55 Nm 5 Remove the revolving connection from the faceplate 6 For reassembly reverse the above procedures except as follows Ser...

Страница 41: ...or sharp nicks or projections Remove minor imperfections with 400 grit emery paper If severely worn replace the body 6 For reassembly reverse the previous procedures with the following exceptions Inst...

Страница 42: ...Cartridge Relief Cartridge 4 8 2 Revolving Connection Service Continued Two Piece Shaft Seals CAUTION See seal installation procedure on page 42 3 CL2687 eps End Block Capscrews Revolving Connection...

Страница 43: ...re on page 42 Revolving Connection Body 3 4 Shaft Plug Rear Spiral Snap Ring Cylinder Connection Fittings Flareless type shown End Block O Rings Front Snap Ring Flow Divider Combiner Cartridge OPEN Ch...

Страница 44: ...g fitting required NOTE Some valve bodies have two test ports Install the pressure gauge in either one 3 Fully open arms Clamp a rigid load or Clamp Force Indicator at normal speed Release control lev...

Страница 45: ...he cotter pin locking cap and nut retaining the cylinder base end to the base unit Disengage the cylinder from its mounting boss and lift away from the frame CC0232 eps 6 For reassembly reverse the ab...

Страница 46: ...ith a brass seal removal tool Cascade Part No 674424 and cut the seals to remove them CAUTION Do not scratch the seal grooves 4 9 3 Cylinder Inspection Inspect the rod piston and retainer for nicks or...

Страница 47: ...to the piston and shell Carefully center the piston into the cylinder shell and using a soft faced hammer drive the piston rod assembly into the shell IMPORTANT Prior to loading the piston into the s...

Страница 48: ...4 Nm above initial torque Mark each capscrews after checking If any faceplate capscrews are loose rotate or broken replace all faceplate fasteners as described in Section 4 10 2 If capscrews do not ro...

Страница 49: ...0 in lbs 8 Nm 4 Remove the upper mounting hooks For reassembly tighten the capscrews to 14J 165 ft lbs 225 Nm 18J 121 ft lbs 165 Nm 5 If equipped remove the lower center spacer from the baseplate For...

Страница 50: ...pattern to the final torque value then double torque by backing off one half turn and immediately retightening to a final torque of 14J 38 ft lbs 52 Nm 18J 66 ft lbs 90 Nm CAUTION Do not reuse the old...

Страница 51: ...ten using the alternating cross pattern shown to one half the final torque value below C Tighten using the alternating cross pattern to the final torque value then double torque by backing off one hal...

Страница 52: ...is installed on baseplate collar replace with new seal assembly Apply multi purpose extreme pressure NLGI 2 grease to the teeth of the bearing assembly ring gear After remounting the attachment on the...

Страница 53: ...rminals 4 Install the new coil and end cover Make sure that the terminals are positioned correctly 5 For reassembly reverse the above procedures except as follows Refer to the electrical schematic in...

Страница 54: ...chments are compatible with SAE 10W petroleum base hydraulic fluid meeting Mil Spec MIL 0 5606 or MIL 0 2104B Use of synthetic or aqueous base hydraulic fluid is not recommended If fire resistant hydr...

Страница 55: ...1 0 mm 18 74 in 476 0 mm 5 2 Auxiliary Valve Functions 5 3 Truck Carriage GA0082 eps GA0082 eps Hoist Down Hoist Down Tilt Forward Tilt Forward Rotate Left CCW Rotate Left CCW Release Release OR Sides...

Страница 56: ...M10 47 63 18J M12 80 110 8 Baseplate Capscrews 14J M10 38 52 18J M12 66 90 9 End Block Bracket Capscrews 14J M10 28 38 10 Lower Hook Spacer Capscrews 14J M16 165 225 18J M16 120 165 Ref Fastener Locat...

Страница 57: ...6921413 54 SPECIFICATIONS CC0287 eps 5 4 Torque Values continued CC0289 eps 6 7 7 13 12 13 15 14 10 11 12 18 19 16 17 8 9 14J Back Driver s View 18J Back Driver s View...

Страница 58: ...60A Steel Road Sparton Kempton Park South Africa Tel 27 11 975 9240 Fax 27 11 394 1147 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 9771...

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