Carlin 601GAS Скачать руководство пользователя страница 3

Model 601GAS burner — Instruction manual

MN601GAS  012516

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Where appliance instructions differ from this manual, follow the appliance instructions.

PLEASE read this first . . .

  Follow the guidelines below to avoid potential severe 

personal injury, death or substantial property damage.

Installer/service technician . . .

•  Read all instructions before proceeding. Perform all procedures, 

and in the order given to avoid potential of severe personal injury, 

death or substantial property damage.

•  Before leaving the site after start-up or service, review the User’s 

information manual with the user. Make the user aware of all 

potential hazards and perform the training outlined below.

Train the user . . .

•  To properly operate the burner/appliance per this manual and the 

appliance instructions and the User’s information manual.

•  To keep this manual at or near the burner/appliance for ready 

access by the user and service technician.

•  To contact the service technician, gas supplier or fire department 

should the user smell gas.

•  To keep the appliance space free of flammable liquids or vapors 

and other combustible materials.

•  Do not use laundry products, paints, varnishes or other chemicals 

in the room occupied by the burner/appliance.

•  To contact the service technician at least annually for start-up and 

burner/appliance service.

When servicing the burner . . .

•  Disconnect electrical supply to burner before attempting to 

service to avoid electrical shock or possible injury from moving 

parts.

•  Burner and appliance components can be extremely hot. Allow 

all parts to cool before attempting to handle or service to avoid 

potential of severe burns.

Codes and standards

Burner listings

Carlin 601GAS burners are UL listed for US, per UL795, for use with 

natural gas or propane gas. The burner is equipped to meet CSD-1.

  The installer/servicer is solely responsible for compliance 

with all applicable codes and standards.

  Burners for installation in Massachusetts require a nonre-

cycle primary control and gas train. Make sure the burner 

is properly equipped for Massachusetts installations.

United States installations

Burner/appliance installations in the United States must comply with the 

latest editions of:
•  “Installation of Domestic Gas Conversion Burners,” ANSI Z21.8.
•  National Fuel Gas Code, ANSI Z223.1/NFPA 54.
•  National Electrical Code, ANSI/NFPA 70.
•  All additional applicable national, state and local codes.

Special attention flags

Please pay particular attention to the following when you see them 

throughout this manual.

  Notifies you of hazards that WILL cause severe personal 

injury, death or substantial property damage.

  Notifies you of hazards that CAN cause severe personal 

injury, death or substantial property damage.

  Notifies you of hazards that WILL or CAN cause minor 

personal injury or property damage.

  Notifies you of special instructions on installation, operation 

or maintenance that are important, but are not normally 

related to injury or property damage hazards.

General information

Burner applications

Follow all instructions in this manual and the appliance manual. Where 

appliance instructions differ from this manual, follow the appliance instruc-

tions. Read the label attached to the burner air tube to verify the burner is 

correct for the appliance being used. See page 8 for procedures.

Damage or shortage claims

The consignee of the shipment must file damage or shortage claims 

immediately against the transportation company

.

When calling or writing about the burner . . .

Please provide us with the UL serial number and burner model number to 

assist us in locating information. Enter this information on the Installation 

Certificate in this manual. The certificate information can be helpful when 

troubleshooting or obtaining replacement parts.

Fill out burner adjustment label

Fill out the burner adjustment label, located on the housing above the 

rating label after completing installation and burner setup.

  Should overheating occur:  (1) shut off the manual gas 

control to the appliance, (2) do not shut off the control switch 

to the pump or blower.

Содержание 601GAS

Страница 1: ...pply pressure 5 inches w c Manifold pressure 3 5 inches w c Electrical Power 120V 60 Hz 1 Phase Motor Marathon PSC 1 2 HP 3450 RPM 8 4 amps Total Current Approx less than 10 amps Ignition Carlin Model...

Страница 2: ...Model 601GAS burner Instruction manual MN601GAS 012516 2 Where appliance instructions differ from this manual follow the appliance instructions...

Страница 3: ...husetts require a nonre cycle primary control and gas train Make sure the burner is properly equipped for Massachusetts installations United States installations Burner appliance installations in the...

Страница 4: ...d burner flange door for access and removal of combustion head gas manifold assembly 10 Ignitor Carlin Model 41000 solid state electronic ignitor 14 000 volts continuous duty rated 11 Hinged cover pla...

Страница 5: ...01GAS 012516 5 Where appliance instructions differ from this manual follow the appliance instructions 601GAS burner at a glance ITEM 17 MassachusettsCodeburnersalsoinclude an 8 second time delay relay...

Страница 6: ...hat has one or more sides exposed to the outside Install a listed stainless steel liner to vent the flue products A defective vent system could result in severe personal injury death or substantial pr...

Страница 7: ...tion manual when available to size combustion air openings Use the following guidelines when appliance instructions are not available All air from inside building building must be well ventilated Size...

Страница 8: ...s chamber liners may contain carcinogenic particles chrystobalites after exposure to heat Airborne particles from fiberglass or ceramic fiber components have been listed as potentially carcinogenic by...

Страница 9: ...NA 31 32 9687 21 32 6562 5 5 1 350 000 NA NA NA NA NA NA 1 1 000 11 16 6875 6 1 400 000 NA NA NA NA NA NA 1 1 16 1 063 23 32 7187 6 5 1 450 000 NA NA NA NA NA NA 1 1 8 1 125 3 4 7500 8 75 1 500 000 N...

Страница 10: ...ir tube insertion length Btuh L W C L H VC Dry Wet Dry Wet Dry Wet Wet Dry Wet 700 000 18 22 16 18 7 5 8 5 19 16 22 Welded flange Burners with welded flange have fixed usable tube length UTL set for t...

Страница 11: ...proceeding b Close the manual gas valve on the gas supply line c Disconnect the burner gas train union d Remove the gas pipe at the burner air tube e Remove the four nuts securing the burner hinged do...

Страница 12: ...in J box b See the label in the burner junction box or the wiring diagram on page 15 Gas valve vent opening If local codes require install piping from vent connection to outside sized and installed pe...

Страница 13: ...y pressure 5 inches w c Do not expose the gas train to gas pressure in excess of 14 inches water column Higher pressure could damage the valve seat resulting in potentially hazardous condition When pr...

Страница 14: ...roximately Approximate amp draw Motor 1 2 HP During ignition Add 0 5 amps to steady current below Steady operation Carlin motor 5 2 AMPS Marathon motor 8 4 amps 2 The 120 vac power connections to the...

Страница 15: ...nstructions differ from this manual follow the appliance instructions Figure 11 Wiring diagrams 601GAS burner with 60200FR primary control typical Standard Commercial Gas Train 120V Ventless Commercia...

Страница 16: ...joints near burner and check for any leaks If any leaks appear repair before proceeding and retest Set burner air damper See Figure 12 Loosen air damper locking nut Then rotate the ajustment screw un...

Страница 17: ...eset control from Latch up Press for 30 second Display Control ESC Display previous Operating State from Operating screen Exit Log or Setup screen to Operating screen with 3 second press Scroll throug...

Страница 18: ...n TFI or Post purge Motor ignitor or valve relay weld detected If the control is miswired causing voltage to be detected on the outputs terminals motor ignitor or valve when not ex pected Recycle limi...

Страница 19: ...urrent causes the cycle to be faulted Recycle Yes if a recycle occurred in CFH cycle A recycle causes the cycle to be faulted No Run time Time motor output is on during this cycle Burn time Time valve...

Страница 20: ...ac Check all electrical connections Control is in lockout Press the reset button for 1 second Other no start problems Line voltage 90 VAC Check line voltage 132VAC Motor relay welded If valve ignitor...

Страница 21: ...per appliance instruction manual Burner components settings verified against Table 1a page 9 Burner appliance installed per all applicable codes Installation site has adequate ventilation openings and...

Страница 22: ...the manifold gas pressure with the manometer Set the high gas pressure switch to a pressure less than actual manifold pressure The high gas pressure switch should shut the burner down Replace the swi...

Страница 23: ...erform the complete checkout procedures of pages 16 through 22 including system inspection and checks 6 Maintenance and service procedures Maintenance service procedures Cleaning blower wheel 1 The bl...

Страница 24: ...e door is closed securely and that door switch is closed Gas pressure Check low gas pressure switch If it is open gas supply may be too low or no gas flow check supply line and manual valves Gas train...

Страница 25: ...ifice size Check gas orifice size See Table 1a page 9 Manifold pressure Check gas manifold pressure should be between 3 2 and 3 8 inches w c unless specified Low gas supply pressure Check line pressur...

Страница 26: ...9147 99427 9a Static disc Built into 1x and 2x heads non removable not used in 3x heads NA 9b Diffuser plate 1x heads only 99162 Combustion head assemblies 11 combustion head assembly includes items s...

Страница 27: ...follow the appliance instructions 8 Replacement parts Burner continued Set screws Combustion head assembly Burnerisshownwithweldedflange suppliedonlyonburners ordered for specific appliance applicatio...

Страница 28: ...surized firing Failure to comply could result in severe personal injury death or substantial property damage When using a welded flange burner verify the insertion depth on the appliance and burner se...

Страница 29: ...Model 601GAS burner Instruction manual MN601GAS 012516 29 Where appliance instructions differ from this manual follow the appliance instructions...

Страница 30: ...model Serial number Measured firing rate Btuh Gas orifice drill size Manifold gas pressure IWC Inlet gas pressure IWC r p r o l a r u t a n l e u F 2 O 2 O C opane Were controls tested Comments about...

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