Carlin 601GAS Скачать руководство пользователя страница 16

Model 601GAS burner — Instruction manual

MN601GAS  012516

– 16 –

Where appliance instructions differ from this manual, follow the appliance instructions.

4.  Check system   •   start-up burner/appliance

Inspect/check system

Before starting the burner and appliance, verify the system has been 

installed as directed by this manual and the appliance instructions.

Check gas piping for leaks

  Disconnect the burner from the gas supply line if gas line 

test pressure will exceed 14 inches w.c. Exposing the burner 

gas train to pressure higher than 14 inches w.c. can damage 

the valve seat, resulting in potentially unsafe operation.

You can usually test the gas piping by allowing the line to fill with gas to 

main regulator outlet pressure. 
1.  Shut off gas flow to all equipment connected to the meter.
2.  If test pressure will be less than 14 inches w.c., close the gas train 

manual gas valve. If test pressure will be higher than 14 inches, 

remove the burner gas train from the gas line by shutting off the 

main manual gas valve installed near the burner (per Figure 10, 

page 13) and disconnecting the ground joint union. See WARNING 

above.

3.  Watch the gas meter dial. For a one half cubic foot per revolution dial, 

there should be no movement of the dial for at least 5 minutes. For 

larger volumes per revolution, increase this time proportionately.

4.  If you detect a gas leak, locate the leak with a soap suds mixture and 

repair it. Then test the system for leaks again.

  Do not test for leaks with an open flame. And do not use 

oxygen as a test gas. Either of these could cause an explo-

sion, resulting in severe personal injury, death or substantial 

property damage.

Bleed gas line

Purge all air from the gas line. Purge to outside of the building, NEVER 

into the appliance or burner.

Leak test near-burner gas piping

If piping near the burner has not already been pressure tested, open the 

main manual gas valve on the supply to burner and smell around the area 

for any signs of gas. Apply a soap suds mixture to all gas piping joints 

near burner and check for any leaks. If any leaks appear, repair before 

proceeding and retest.

Set burner air damper

See Figure 12. Loosen air damper locking nut. Then rotate the ajustment 

screw until the damper is open to the setting given in Table 1a page 9. 

Tighten the locking nut.
The Table 1a setting will probably be satisfactory without change. If the 

combustion test indicates a need for more or less air, however, you will 

have to adjust the damper accordingly.

Check burner and primary control

Inspect burner thoroughly. Verify that the hinged ignitor cover is closed 

and screws are tight. Verify all wiring is in place and all components are 

secure and in position.

Figure 12

 

Air damper adjustment

  Do not start the burner if you smell gas or if there may be gas 

present in the appliance combustion chamber, appliance or 

the vent system. An explosion could occur,  causing severe 

personal injury, death or substantial property damage. 

  During initial start-up, you must be constantly alert for emer-

gency conditions such as fuel leaks, electrical malfunctions, 

etc. Familiarize yourself with the location of manual shutoff 

valves and switches so you can quickly use them if needed.

  If the burner fails to ignite, NEVER attempt to manually 

bypass the normal sequence of the control, which provides 

purging of the combustion chamber. 

Verify flame failure Lockout of 60200FR control

1.  Install a hose barb fitting in the manual gas valve pressure tap and 

connect with a hose to a U-tube manometer.

2.  Close the main manual gas valve. Temporarily jumper the low gas 

pressure switch.

3.  Turn on power to appliance and set appliance limit(s) to call for heat.
4.  Burner motor will start. The 60200FR will run for its prepurge timing, 

then start the ignitor. Approximately one second later, the gas valves 

will open. (The manometer should show almost no pressure, because 

the main manual gas valve is closed.) 

5.  After the Trial for Ignition Period, the 60200FR will lockout and turn 

on the red LED. The ignitor will shut off and the gas valves will close. 

Turn off power and set controls to stop call for heat. Remove the 

jumper from low gas pressure switch.

6.  If Lockout does not occur, replace the 60200FR control.

Содержание 601GAS

Страница 1: ...pply pressure 5 inches w c Manifold pressure 3 5 inches w c Electrical Power 120V 60 Hz 1 Phase Motor Marathon PSC 1 2 HP 3450 RPM 8 4 amps Total Current Approx less than 10 amps Ignition Carlin Model...

Страница 2: ...Model 601GAS burner Instruction manual MN601GAS 012516 2 Where appliance instructions differ from this manual follow the appliance instructions...

Страница 3: ...husetts require a nonre cycle primary control and gas train Make sure the burner is properly equipped for Massachusetts installations United States installations Burner appliance installations in the...

Страница 4: ...d burner flange door for access and removal of combustion head gas manifold assembly 10 Ignitor Carlin Model 41000 solid state electronic ignitor 14 000 volts continuous duty rated 11 Hinged cover pla...

Страница 5: ...01GAS 012516 5 Where appliance instructions differ from this manual follow the appliance instructions 601GAS burner at a glance ITEM 17 MassachusettsCodeburnersalsoinclude an 8 second time delay relay...

Страница 6: ...hat has one or more sides exposed to the outside Install a listed stainless steel liner to vent the flue products A defective vent system could result in severe personal injury death or substantial pr...

Страница 7: ...tion manual when available to size combustion air openings Use the following guidelines when appliance instructions are not available All air from inside building building must be well ventilated Size...

Страница 8: ...s chamber liners may contain carcinogenic particles chrystobalites after exposure to heat Airborne particles from fiberglass or ceramic fiber components have been listed as potentially carcinogenic by...

Страница 9: ...NA 31 32 9687 21 32 6562 5 5 1 350 000 NA NA NA NA NA NA 1 1 000 11 16 6875 6 1 400 000 NA NA NA NA NA NA 1 1 16 1 063 23 32 7187 6 5 1 450 000 NA NA NA NA NA NA 1 1 8 1 125 3 4 7500 8 75 1 500 000 N...

Страница 10: ...ir tube insertion length Btuh L W C L H VC Dry Wet Dry Wet Dry Wet Wet Dry Wet 700 000 18 22 16 18 7 5 8 5 19 16 22 Welded flange Burners with welded flange have fixed usable tube length UTL set for t...

Страница 11: ...proceeding b Close the manual gas valve on the gas supply line c Disconnect the burner gas train union d Remove the gas pipe at the burner air tube e Remove the four nuts securing the burner hinged do...

Страница 12: ...in J box b See the label in the burner junction box or the wiring diagram on page 15 Gas valve vent opening If local codes require install piping from vent connection to outside sized and installed pe...

Страница 13: ...y pressure 5 inches w c Do not expose the gas train to gas pressure in excess of 14 inches water column Higher pressure could damage the valve seat resulting in potentially hazardous condition When pr...

Страница 14: ...roximately Approximate amp draw Motor 1 2 HP During ignition Add 0 5 amps to steady current below Steady operation Carlin motor 5 2 AMPS Marathon motor 8 4 amps 2 The 120 vac power connections to the...

Страница 15: ...nstructions differ from this manual follow the appliance instructions Figure 11 Wiring diagrams 601GAS burner with 60200FR primary control typical Standard Commercial Gas Train 120V Ventless Commercia...

Страница 16: ...joints near burner and check for any leaks If any leaks appear repair before proceeding and retest Set burner air damper See Figure 12 Loosen air damper locking nut Then rotate the ajustment screw un...

Страница 17: ...eset control from Latch up Press for 30 second Display Control ESC Display previous Operating State from Operating screen Exit Log or Setup screen to Operating screen with 3 second press Scroll throug...

Страница 18: ...n TFI or Post purge Motor ignitor or valve relay weld detected If the control is miswired causing voltage to be detected on the outputs terminals motor ignitor or valve when not ex pected Recycle limi...

Страница 19: ...urrent causes the cycle to be faulted Recycle Yes if a recycle occurred in CFH cycle A recycle causes the cycle to be faulted No Run time Time motor output is on during this cycle Burn time Time valve...

Страница 20: ...ac Check all electrical connections Control is in lockout Press the reset button for 1 second Other no start problems Line voltage 90 VAC Check line voltage 132VAC Motor relay welded If valve ignitor...

Страница 21: ...per appliance instruction manual Burner components settings verified against Table 1a page 9 Burner appliance installed per all applicable codes Installation site has adequate ventilation openings and...

Страница 22: ...the manifold gas pressure with the manometer Set the high gas pressure switch to a pressure less than actual manifold pressure The high gas pressure switch should shut the burner down Replace the swi...

Страница 23: ...erform the complete checkout procedures of pages 16 through 22 including system inspection and checks 6 Maintenance and service procedures Maintenance service procedures Cleaning blower wheel 1 The bl...

Страница 24: ...e door is closed securely and that door switch is closed Gas pressure Check low gas pressure switch If it is open gas supply may be too low or no gas flow check supply line and manual valves Gas train...

Страница 25: ...ifice size Check gas orifice size See Table 1a page 9 Manifold pressure Check gas manifold pressure should be between 3 2 and 3 8 inches w c unless specified Low gas supply pressure Check line pressur...

Страница 26: ...9147 99427 9a Static disc Built into 1x and 2x heads non removable not used in 3x heads NA 9b Diffuser plate 1x heads only 99162 Combustion head assemblies 11 combustion head assembly includes items s...

Страница 27: ...follow the appliance instructions 8 Replacement parts Burner continued Set screws Combustion head assembly Burnerisshownwithweldedflange suppliedonlyonburners ordered for specific appliance applicatio...

Страница 28: ...surized firing Failure to comply could result in severe personal injury death or substantial property damage When using a welded flange burner verify the insertion depth on the appliance and burner se...

Страница 29: ...Model 601GAS burner Instruction manual MN601GAS 012516 29 Where appliance instructions differ from this manual follow the appliance instructions...

Страница 30: ...model Serial number Measured firing rate Btuh Gas orifice drill size Manifold gas pressure IWC Inlet gas pressure IWC r p r o l a r u t a n l e u F 2 O 2 O C opane Were controls tested Comments about...

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