Carlin 601GAS Скачать руководство пользователя страница 23

Model 601GAS burner — Instruction manual

MN601GAS  012516

– 23 –

Where appliance instructions differ from this manual, follow the appliance instructions.

Annual start-up & service

  This burner should be started and serviced at least annually 

by a qualified service technician. Failure to properly maintain 

and service the burner could result in severe personal injury, 

death or substantial property damage.

  Turn off power to appliance and close main manual gas 

valve when servicing burner. See warnings on page 3 and 

elsewhere in this manual regarding correct procedures. 

Failure to comply could result in severe personal injury, 

death or substantial property damage.

Annual start-up and service procedures

 

  Discuss burner/appliance operation with user to determine any prob-

lems that may have occurred during the previous season and to verify 

user is aware of proper operation and care of the burner/appliance.

 Turn off power to appliance and close main manual gas valve.

 Remove the burner from the appliance and inspect the combustion 

head assembly, ignitor electrodes and flame rod (see page 11). Adjust 

if necessary as described on page 11.

  If the air tube or combustion head needs to be cleaned, 

clean with a vacuum cleaner with brush attachment with 

the combustion head assembly assembly out of the burner.

  Verify that the hinged ignitor cover plate is closed and the screws are 

tight.

 Verify that the air tube flanged door is securely closed and the bolts 

are tightened.

 Check the burner flange gasket. It must be in good condition. Replace 

gasket on burner flange and mount burner in appliance, securing to 

mounting studs.

 Perform the complete checkout procedures of pages 16 through 22, 

including system inspection and checks.

6.  Maintenance and service procedures

Maintenance/service procedures

Cleaning blower wheel

1.  The blower wheel accumulates dust and debris from normal opera-

tion. You will need to clean the wheel blades periodically to prevent 

reduction in airflow. To clean blades, remove the two bolts securing 

the motor to blower housing.

2.  Slide the motor out and rotate to remove and access blower wheel.
3.  Use a brush and vacuum to clean each blade and the blower housing 

interior.

4.  Replace motor/wheel in blower housing and secure with the two bolts.
5.  Push wire slack back into junction box.

Replacing blower motor or wheel

1.  If either the blower wheel or motor must be replaced, remove the two 

bolts securing the motor to housing.

2.  Disconnect the motor wires in the burner junction box.
3.  Loosen the Allen screw securing the blower to the motor shaft and 

remove the wheel.

4.  When assembling the replacement assembly, slide the wheel onto 

the motor shaft and use feeler gauges to set a space of 3/16 inch 

between the blower wheel and the motor face.

5.  Replace the motor/wheel assembly in the housing, wire the motor 

leads and secure the motor with the two bolts.

Motor maintenance

The motor is constructed with permanently-lubricated bearings, and re-

quires no oiling. Should you replace the original motor with another type 

of motor, occasional oiling may be required, depending on motor design 

and manufacturer’s recommendations.

  Any time you replace a component or disassemble any part 

of the burner for service/maintenance, perform a complete 

operational test after reassembly to verify the burner oper-

ates correctly. Failure to verify operation could result in 

severe personal injury, death or substantial property dam-

age.

Содержание 601GAS

Страница 1: ...pply pressure 5 inches w c Manifold pressure 3 5 inches w c Electrical Power 120V 60 Hz 1 Phase Motor Marathon PSC 1 2 HP 3450 RPM 8 4 amps Total Current Approx less than 10 amps Ignition Carlin Model...

Страница 2: ...Model 601GAS burner Instruction manual MN601GAS 012516 2 Where appliance instructions differ from this manual follow the appliance instructions...

Страница 3: ...husetts require a nonre cycle primary control and gas train Make sure the burner is properly equipped for Massachusetts installations United States installations Burner appliance installations in the...

Страница 4: ...d burner flange door for access and removal of combustion head gas manifold assembly 10 Ignitor Carlin Model 41000 solid state electronic ignitor 14 000 volts continuous duty rated 11 Hinged cover pla...

Страница 5: ...01GAS 012516 5 Where appliance instructions differ from this manual follow the appliance instructions 601GAS burner at a glance ITEM 17 MassachusettsCodeburnersalsoinclude an 8 second time delay relay...

Страница 6: ...hat has one or more sides exposed to the outside Install a listed stainless steel liner to vent the flue products A defective vent system could result in severe personal injury death or substantial pr...

Страница 7: ...tion manual when available to size combustion air openings Use the following guidelines when appliance instructions are not available All air from inside building building must be well ventilated Size...

Страница 8: ...s chamber liners may contain carcinogenic particles chrystobalites after exposure to heat Airborne particles from fiberglass or ceramic fiber components have been listed as potentially carcinogenic by...

Страница 9: ...NA 31 32 9687 21 32 6562 5 5 1 350 000 NA NA NA NA NA NA 1 1 000 11 16 6875 6 1 400 000 NA NA NA NA NA NA 1 1 16 1 063 23 32 7187 6 5 1 450 000 NA NA NA NA NA NA 1 1 8 1 125 3 4 7500 8 75 1 500 000 N...

Страница 10: ...ir tube insertion length Btuh L W C L H VC Dry Wet Dry Wet Dry Wet Wet Dry Wet 700 000 18 22 16 18 7 5 8 5 19 16 22 Welded flange Burners with welded flange have fixed usable tube length UTL set for t...

Страница 11: ...proceeding b Close the manual gas valve on the gas supply line c Disconnect the burner gas train union d Remove the gas pipe at the burner air tube e Remove the four nuts securing the burner hinged do...

Страница 12: ...in J box b See the label in the burner junction box or the wiring diagram on page 15 Gas valve vent opening If local codes require install piping from vent connection to outside sized and installed pe...

Страница 13: ...y pressure 5 inches w c Do not expose the gas train to gas pressure in excess of 14 inches water column Higher pressure could damage the valve seat resulting in potentially hazardous condition When pr...

Страница 14: ...roximately Approximate amp draw Motor 1 2 HP During ignition Add 0 5 amps to steady current below Steady operation Carlin motor 5 2 AMPS Marathon motor 8 4 amps 2 The 120 vac power connections to the...

Страница 15: ...nstructions differ from this manual follow the appliance instructions Figure 11 Wiring diagrams 601GAS burner with 60200FR primary control typical Standard Commercial Gas Train 120V Ventless Commercia...

Страница 16: ...joints near burner and check for any leaks If any leaks appear repair before proceeding and retest Set burner air damper See Figure 12 Loosen air damper locking nut Then rotate the ajustment screw un...

Страница 17: ...eset control from Latch up Press for 30 second Display Control ESC Display previous Operating State from Operating screen Exit Log or Setup screen to Operating screen with 3 second press Scroll throug...

Страница 18: ...n TFI or Post purge Motor ignitor or valve relay weld detected If the control is miswired causing voltage to be detected on the outputs terminals motor ignitor or valve when not ex pected Recycle limi...

Страница 19: ...urrent causes the cycle to be faulted Recycle Yes if a recycle occurred in CFH cycle A recycle causes the cycle to be faulted No Run time Time motor output is on during this cycle Burn time Time valve...

Страница 20: ...ac Check all electrical connections Control is in lockout Press the reset button for 1 second Other no start problems Line voltage 90 VAC Check line voltage 132VAC Motor relay welded If valve ignitor...

Страница 21: ...per appliance instruction manual Burner components settings verified against Table 1a page 9 Burner appliance installed per all applicable codes Installation site has adequate ventilation openings and...

Страница 22: ...the manifold gas pressure with the manometer Set the high gas pressure switch to a pressure less than actual manifold pressure The high gas pressure switch should shut the burner down Replace the swi...

Страница 23: ...erform the complete checkout procedures of pages 16 through 22 including system inspection and checks 6 Maintenance and service procedures Maintenance service procedures Cleaning blower wheel 1 The bl...

Страница 24: ...e door is closed securely and that door switch is closed Gas pressure Check low gas pressure switch If it is open gas supply may be too low or no gas flow check supply line and manual valves Gas train...

Страница 25: ...ifice size Check gas orifice size See Table 1a page 9 Manifold pressure Check gas manifold pressure should be between 3 2 and 3 8 inches w c unless specified Low gas supply pressure Check line pressur...

Страница 26: ...9147 99427 9a Static disc Built into 1x and 2x heads non removable not used in 3x heads NA 9b Diffuser plate 1x heads only 99162 Combustion head assemblies 11 combustion head assembly includes items s...

Страница 27: ...follow the appliance instructions 8 Replacement parts Burner continued Set screws Combustion head assembly Burnerisshownwithweldedflange suppliedonlyonburners ordered for specific appliance applicatio...

Страница 28: ...surized firing Failure to comply could result in severe personal injury death or substantial property damage When using a welded flange burner verify the insertion depth on the appliance and burner se...

Страница 29: ...Model 601GAS burner Instruction manual MN601GAS 012516 29 Where appliance instructions differ from this manual follow the appliance instructions...

Страница 30: ...model Serial number Measured firing rate Btuh Gas orifice drill size Manifold gas pressure IWC Inlet gas pressure IWC r p r o l a r u t a n l e u F 2 O 2 O C opane Were controls tested Comments about...

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