Carlin 601GAS Скачать руководство пользователя страница 13

Model 601GAS burner — Instruction manual

MN601GAS  012516

– 13 –

Where appliance instructions differ from this manual, follow the appliance instructions.

2.  Install gas piping from meter to gas train

Code compliance

The burner/appliance installation must comply with codes listed on page 3 

and any other locally applicable codes.

Piping from gas meter to burner

  Connect from the gas supply to the burner gas train inlet using 

new, clean black iron pipe and malleable iron fittings only. Do 

not use copper, brass, cast iron or galvanized pipe or fittings. 

 

Provide support for gas piping. Do not rest the weight of the 

gas piping on burner gas train.

 

Provide a support for the burner gas train.

 

Apply pipe dope sparingly at all joints. Use only pipe dope listed 

for use with propane gas. Do not use pipe sealing tape.

 

Do not hold the gas valve with pipe wrench. Use crescent 

wrench or other smooth-jawed device. Do not overtighten. 

 

Failure to comply with above could result in severe personal 

injury, death or substantial property damage.

1.  If possible, install a new gas line directly from the gas meter. If you are 

using an existing gas line, verify it is clean and in good condition, and 

verify it is large enough to handle the load of all connected appliances.

2.  When branching from a common gas line, do not tap off from the bottom 

of horizontal sections — only from the side or top.

3.  Install a main manual shutoff valve, sediment trap and ground joint union 

near the burner gas train connection as shown in Figure 10.

4.  If the burner is installed inside an appliance jacket, install the main manual 

gas valve and sediment trap external to the jacket.

5.  Size piping (or verify size) using Table 2. You will find additional informa-

tion on gas line sizing in the National Fuel Gas Code, ANSI Z223.1.

Gas supply pressure —

 

natural or propane

•  Maximum supply pressure: 14 inches w.c.
•  Minimum supply pressure:   5 inches w.c.

  Do not expose the gas train to gas pressure in excess of 14 

inches water column. Higher pressure could damage the valve 

seat, resulting in potentially hazardous condition. When pres-

sure testing piping at higher pressures, disconnect burner from 

gas line before testing.

 

If the gas supply pressure can exceed 14 inches water col-

umn at any time, you must install a lockup type gas pressure 

regulator in the gas supply piping, ahead of the main manual 

gas valve installed at the burner.

Test and purge gas line

Read WARNING above.
Pressure test and purge the line. Pressure testing should be done by the gas 

supplier or utility, following all applicable codes.

1  Pipe to meter or branch
2  T-handle main manual gas valve
3  Use clean, burr-free black iron pipe 

and malleable iron fittings

4  Ground joint union

Figure 10

 

Connecting gas supply piping to burner 

(shown with straight gas train)

Table 2

 

Capacities of black iron pipe, cubic feet gas/hour

NATURAL GAS

Capacities in 

Cubic feet per hour

for Schedule 40 metal pipe

 

Pipe size 

(inches)

Total length of gas piping,

from meter to burner connection (feet)

20

40

60

80

100

Natural gas @ .60 specific gravity, pressure drop 0.3 in. w.c.

 (note 1)

730

500

400

350

305

1,100

760

610

530

460

2

2,100

1,450

1,150

990

870

3,300

2,300

1,850

1,600

1,400

Natural gas @ .60 specific gravity, pressure drop 0.5 in. w.c.

 (note 1)

950

660

530

460

400

1,460

990

810

690

620

2

2,750

1,900

1,520

1,300

1,150

4,350

3,000

2,400

2,050

1,850

Note 1

For natural gas with specific gravity other than 0.60, 

consult National Fuel Gas Code for correction factor.

PROPANE GAS

Capacities in 

Btuh

 for

Schedule 40 metal pipe

Propane gas @ 1.5 specific gravity, pressure drop 1 psi

½

1,839

1,264

1,015

869

770

¾

3,845

2,643

2,122

1,816

1,610

1

7,243

4.978

3,998

3,422

3,033

Propane gas @ 1.5 specific gravity, pressure drop 0.5 in. w.c.

1

787

541

434

372

330

1,616

1,111

892

677

543

2,422

1.664

1,337

1,114

1,014

5  Sediment leg
6  Upstream pressure tap, 1/4”
7  Outlet pressure tap, 1/4”
8  Gas regulator access screw
9  Gas train wire junction box

Содержание 601GAS

Страница 1: ...pply pressure 5 inches w c Manifold pressure 3 5 inches w c Electrical Power 120V 60 Hz 1 Phase Motor Marathon PSC 1 2 HP 3450 RPM 8 4 amps Total Current Approx less than 10 amps Ignition Carlin Model...

Страница 2: ...Model 601GAS burner Instruction manual MN601GAS 012516 2 Where appliance instructions differ from this manual follow the appliance instructions...

Страница 3: ...husetts require a nonre cycle primary control and gas train Make sure the burner is properly equipped for Massachusetts installations United States installations Burner appliance installations in the...

Страница 4: ...d burner flange door for access and removal of combustion head gas manifold assembly 10 Ignitor Carlin Model 41000 solid state electronic ignitor 14 000 volts continuous duty rated 11 Hinged cover pla...

Страница 5: ...01GAS 012516 5 Where appliance instructions differ from this manual follow the appliance instructions 601GAS burner at a glance ITEM 17 MassachusettsCodeburnersalsoinclude an 8 second time delay relay...

Страница 6: ...hat has one or more sides exposed to the outside Install a listed stainless steel liner to vent the flue products A defective vent system could result in severe personal injury death or substantial pr...

Страница 7: ...tion manual when available to size combustion air openings Use the following guidelines when appliance instructions are not available All air from inside building building must be well ventilated Size...

Страница 8: ...s chamber liners may contain carcinogenic particles chrystobalites after exposure to heat Airborne particles from fiberglass or ceramic fiber components have been listed as potentially carcinogenic by...

Страница 9: ...NA 31 32 9687 21 32 6562 5 5 1 350 000 NA NA NA NA NA NA 1 1 000 11 16 6875 6 1 400 000 NA NA NA NA NA NA 1 1 16 1 063 23 32 7187 6 5 1 450 000 NA NA NA NA NA NA 1 1 8 1 125 3 4 7500 8 75 1 500 000 N...

Страница 10: ...ir tube insertion length Btuh L W C L H VC Dry Wet Dry Wet Dry Wet Wet Dry Wet 700 000 18 22 16 18 7 5 8 5 19 16 22 Welded flange Burners with welded flange have fixed usable tube length UTL set for t...

Страница 11: ...proceeding b Close the manual gas valve on the gas supply line c Disconnect the burner gas train union d Remove the gas pipe at the burner air tube e Remove the four nuts securing the burner hinged do...

Страница 12: ...in J box b See the label in the burner junction box or the wiring diagram on page 15 Gas valve vent opening If local codes require install piping from vent connection to outside sized and installed pe...

Страница 13: ...y pressure 5 inches w c Do not expose the gas train to gas pressure in excess of 14 inches water column Higher pressure could damage the valve seat resulting in potentially hazardous condition When pr...

Страница 14: ...roximately Approximate amp draw Motor 1 2 HP During ignition Add 0 5 amps to steady current below Steady operation Carlin motor 5 2 AMPS Marathon motor 8 4 amps 2 The 120 vac power connections to the...

Страница 15: ...nstructions differ from this manual follow the appliance instructions Figure 11 Wiring diagrams 601GAS burner with 60200FR primary control typical Standard Commercial Gas Train 120V Ventless Commercia...

Страница 16: ...joints near burner and check for any leaks If any leaks appear repair before proceeding and retest Set burner air damper See Figure 12 Loosen air damper locking nut Then rotate the ajustment screw un...

Страница 17: ...eset control from Latch up Press for 30 second Display Control ESC Display previous Operating State from Operating screen Exit Log or Setup screen to Operating screen with 3 second press Scroll throug...

Страница 18: ...n TFI or Post purge Motor ignitor or valve relay weld detected If the control is miswired causing voltage to be detected on the outputs terminals motor ignitor or valve when not ex pected Recycle limi...

Страница 19: ...urrent causes the cycle to be faulted Recycle Yes if a recycle occurred in CFH cycle A recycle causes the cycle to be faulted No Run time Time motor output is on during this cycle Burn time Time valve...

Страница 20: ...ac Check all electrical connections Control is in lockout Press the reset button for 1 second Other no start problems Line voltage 90 VAC Check line voltage 132VAC Motor relay welded If valve ignitor...

Страница 21: ...per appliance instruction manual Burner components settings verified against Table 1a page 9 Burner appliance installed per all applicable codes Installation site has adequate ventilation openings and...

Страница 22: ...the manifold gas pressure with the manometer Set the high gas pressure switch to a pressure less than actual manifold pressure The high gas pressure switch should shut the burner down Replace the swi...

Страница 23: ...erform the complete checkout procedures of pages 16 through 22 including system inspection and checks 6 Maintenance and service procedures Maintenance service procedures Cleaning blower wheel 1 The bl...

Страница 24: ...e door is closed securely and that door switch is closed Gas pressure Check low gas pressure switch If it is open gas supply may be too low or no gas flow check supply line and manual valves Gas train...

Страница 25: ...ifice size Check gas orifice size See Table 1a page 9 Manifold pressure Check gas manifold pressure should be between 3 2 and 3 8 inches w c unless specified Low gas supply pressure Check line pressur...

Страница 26: ...9147 99427 9a Static disc Built into 1x and 2x heads non removable not used in 3x heads NA 9b Diffuser plate 1x heads only 99162 Combustion head assemblies 11 combustion head assembly includes items s...

Страница 27: ...follow the appliance instructions 8 Replacement parts Burner continued Set screws Combustion head assembly Burnerisshownwithweldedflange suppliedonlyonburners ordered for specific appliance applicatio...

Страница 28: ...surized firing Failure to comply could result in severe personal injury death or substantial property damage When using a welded flange burner verify the insertion depth on the appliance and burner se...

Страница 29: ...Model 601GAS burner Instruction manual MN601GAS 012516 29 Where appliance instructions differ from this manual follow the appliance instructions...

Страница 30: ...model Serial number Measured firing rate Btuh Gas orifice drill size Manifold gas pressure IWC Inlet gas pressure IWC r p r o l a r u t a n l e u F 2 O 2 O C opane Were controls tested Comments about...

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