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Model 601GAS burner — Instruction manual

MN601GAS  012516

– 10 –

Where appliance instructions differ from this manual, follow the appliance instructions.

Figure 3b

 

Chamber dimensions & tube configurations

Table 1b

 

Minimum combustion chamber dimenions (see Figure 3b)

Prepare burner and components

  Do not install or operate the burner if any component is dam-

aged or if burner does not comply with the specifications of 

Table 1b and other guidelines in this manual.

Combustion chamber minimum dimensions
•  For applications that have not been specifically tested (OEM applications), 

verify that the combustion chamber provides the minimum dimensions 

shown  in  Table  1b  and  Figure 3b.  For  specific  OEM  applications,  

the appliance testing ensures suitability of the chamber.

•  Chamber dimensions may be larger than listed in Table 1b, but should 

not be excessively large.

Air tube insertion length (UTL)
•  Usable air tube length (UTL) is the distance from mounting flange to end 

of air tube. Verify that the end of the air tube will be flush with, or no more 

than ¼ inch short of, the inside of the appliance combustion chamber 

front wall when the burner is mounted. See Figure 3b and Table 1b for 

further information.

Input

Note 1

Minimum chamber dimensions

Inches (Notes 1, 2, 3)

(VC = min. diam. of vertical cylinder chamber)

“Dry” means chamber surfaces refractory lined

“Wet” means water-back chamber surfaces, with no refractory covering

UTL

Air tube

insertion length

Btuh

L

W

C/L

H

VC

Dry

Wet

Dry

Wet

Dry

Wet

Wet

Dry

Wet

700,000

18

22

16

18

7.5

8.5

19

16

22

Welded flange:

Burners with 

welded flange

 have fixed 

usable tube length (UTL) set for the 

appliance application. Verify length is 

correct for the application.

Adjustable flange:

Burners with 

adjustable flange

:  

Usable tube length (UTL) varies with air 

tube length (see below).

750,000

19

23

16

18

7.5

8.5

19

17

23

800,000

20

24

17

19

8.0

9.0

20

18

24

850,000

20

24

17

19

8.0

9.0

20

18

24

900,000

22

27

17

19

8.0

9.0

20

20

27

950,000

24

29

17

19

8.0

9.0

20

22

29

1,000,000

24

29

17

19

8.0

9.0

20

22

29

1,050,000

27

33

17

19

8.0

9.0

20

25

33

Nominal

air tube

length

---------

14” B
14” C
14” D

UTL
min.

---------

1 ¾”

0”
0”

UTL

max.

---------

9”

7 ½”
7 ½”

1,100,000

30

36

17

19

8.0

9.0

20

28

36

1,150,000

31

38

17

19

8.0

9.0

20

29

38

1,200,000

31

38

17

19

8.0

9.0

20

29

38

1,250,000

33

40

17

19

8.0

9.0

20

31

40

1,300,000

35

42

17

19

8.0

9.0

20

33

42

1,350,000

35

42

17

19

8.0

9.0

20

33

42

1,400,000

38

46

18

20

8.5

9.5

21

36

46

1,500,000

42

50

18

20

8.5

9.5

21

40

50

Note 1

Some tested appliances may operate satisfactorily with dimensions less than the above.

Note 2

Horizontal cylindrical chambers — diameter must be no less than column “W” above

Horizontal stainless steel cylindrical chambers — diameter at least 1 to 4 inches larger than column “W” above.

VC is the minimum diameter for vertical cylindrical chambers (refractory or refractory-lined chambers only).

Note 3

A corbel may help heat transfer in a larger boiler or furnace, provided it is recommended by the appliance manufacturer.

1.  Prepare site   •   prepare burner   •   mount burner 

(continued)

Содержание 601GAS

Страница 1: ...pply pressure 5 inches w c Manifold pressure 3 5 inches w c Electrical Power 120V 60 Hz 1 Phase Motor Marathon PSC 1 2 HP 3450 RPM 8 4 amps Total Current Approx less than 10 amps Ignition Carlin Model...

Страница 2: ...Model 601GAS burner Instruction manual MN601GAS 012516 2 Where appliance instructions differ from this manual follow the appliance instructions...

Страница 3: ...husetts require a nonre cycle primary control and gas train Make sure the burner is properly equipped for Massachusetts installations United States installations Burner appliance installations in the...

Страница 4: ...d burner flange door for access and removal of combustion head gas manifold assembly 10 Ignitor Carlin Model 41000 solid state electronic ignitor 14 000 volts continuous duty rated 11 Hinged cover pla...

Страница 5: ...01GAS 012516 5 Where appliance instructions differ from this manual follow the appliance instructions 601GAS burner at a glance ITEM 17 MassachusettsCodeburnersalsoinclude an 8 second time delay relay...

Страница 6: ...hat has one or more sides exposed to the outside Install a listed stainless steel liner to vent the flue products A defective vent system could result in severe personal injury death or substantial pr...

Страница 7: ...tion manual when available to size combustion air openings Use the following guidelines when appliance instructions are not available All air from inside building building must be well ventilated Size...

Страница 8: ...s chamber liners may contain carcinogenic particles chrystobalites after exposure to heat Airborne particles from fiberglass or ceramic fiber components have been listed as potentially carcinogenic by...

Страница 9: ...NA 31 32 9687 21 32 6562 5 5 1 350 000 NA NA NA NA NA NA 1 1 000 11 16 6875 6 1 400 000 NA NA NA NA NA NA 1 1 16 1 063 23 32 7187 6 5 1 450 000 NA NA NA NA NA NA 1 1 8 1 125 3 4 7500 8 75 1 500 000 N...

Страница 10: ...ir tube insertion length Btuh L W C L H VC Dry Wet Dry Wet Dry Wet Wet Dry Wet 700 000 18 22 16 18 7 5 8 5 19 16 22 Welded flange Burners with welded flange have fixed usable tube length UTL set for t...

Страница 11: ...proceeding b Close the manual gas valve on the gas supply line c Disconnect the burner gas train union d Remove the gas pipe at the burner air tube e Remove the four nuts securing the burner hinged do...

Страница 12: ...in J box b See the label in the burner junction box or the wiring diagram on page 15 Gas valve vent opening If local codes require install piping from vent connection to outside sized and installed pe...

Страница 13: ...y pressure 5 inches w c Do not expose the gas train to gas pressure in excess of 14 inches water column Higher pressure could damage the valve seat resulting in potentially hazardous condition When pr...

Страница 14: ...roximately Approximate amp draw Motor 1 2 HP During ignition Add 0 5 amps to steady current below Steady operation Carlin motor 5 2 AMPS Marathon motor 8 4 amps 2 The 120 vac power connections to the...

Страница 15: ...nstructions differ from this manual follow the appliance instructions Figure 11 Wiring diagrams 601GAS burner with 60200FR primary control typical Standard Commercial Gas Train 120V Ventless Commercia...

Страница 16: ...joints near burner and check for any leaks If any leaks appear repair before proceeding and retest Set burner air damper See Figure 12 Loosen air damper locking nut Then rotate the ajustment screw un...

Страница 17: ...eset control from Latch up Press for 30 second Display Control ESC Display previous Operating State from Operating screen Exit Log or Setup screen to Operating screen with 3 second press Scroll throug...

Страница 18: ...n TFI or Post purge Motor ignitor or valve relay weld detected If the control is miswired causing voltage to be detected on the outputs terminals motor ignitor or valve when not ex pected Recycle limi...

Страница 19: ...urrent causes the cycle to be faulted Recycle Yes if a recycle occurred in CFH cycle A recycle causes the cycle to be faulted No Run time Time motor output is on during this cycle Burn time Time valve...

Страница 20: ...ac Check all electrical connections Control is in lockout Press the reset button for 1 second Other no start problems Line voltage 90 VAC Check line voltage 132VAC Motor relay welded If valve ignitor...

Страница 21: ...per appliance instruction manual Burner components settings verified against Table 1a page 9 Burner appliance installed per all applicable codes Installation site has adequate ventilation openings and...

Страница 22: ...the manifold gas pressure with the manometer Set the high gas pressure switch to a pressure less than actual manifold pressure The high gas pressure switch should shut the burner down Replace the swi...

Страница 23: ...erform the complete checkout procedures of pages 16 through 22 including system inspection and checks 6 Maintenance and service procedures Maintenance service procedures Cleaning blower wheel 1 The bl...

Страница 24: ...e door is closed securely and that door switch is closed Gas pressure Check low gas pressure switch If it is open gas supply may be too low or no gas flow check supply line and manual valves Gas train...

Страница 25: ...ifice size Check gas orifice size See Table 1a page 9 Manifold pressure Check gas manifold pressure should be between 3 2 and 3 8 inches w c unless specified Low gas supply pressure Check line pressur...

Страница 26: ...9147 99427 9a Static disc Built into 1x and 2x heads non removable not used in 3x heads NA 9b Diffuser plate 1x heads only 99162 Combustion head assemblies 11 combustion head assembly includes items s...

Страница 27: ...follow the appliance instructions 8 Replacement parts Burner continued Set screws Combustion head assembly Burnerisshownwithweldedflange suppliedonlyonburners ordered for specific appliance applicatio...

Страница 28: ...surized firing Failure to comply could result in severe personal injury death or substantial property damage When using a welded flange burner verify the insertion depth on the appliance and burner se...

Страница 29: ...Model 601GAS burner Instruction manual MN601GAS 012516 29 Where appliance instructions differ from this manual follow the appliance instructions...

Страница 30: ...model Serial number Measured firing rate Btuh Gas orifice drill size Manifold gas pressure IWC Inlet gas pressure IWC r p r o l a r u t a n l e u F 2 O 2 O C opane Were controls tested Comments about...

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