Carlin 601GAS Скачать руководство пользователя страница 22

Model 601GAS burner — Instruction manual

MN601GAS  012516

– 22 –

Where appliance instructions differ from this manual, follow the appliance instructions.

5.  Perform checkout procedures   •   fill out certificate 

(continued)

Verify burner/appliance operation

Check burner/appliance/controls operation

 Test operating and limit controls on appliance as specified in appliance 

instruction manual.

 Check operation of the 60200FR primary control by forcing Latch-

up (three consecutive lockouts during the same call for heat): 

Close the main manual gas cock. Temporarily jumper the low gas 

pressure switch. Then cycle the burner. Press the reset button to 

reset when the 60200FR control locks out on flame failure. Do this 

two times and the control should enter Latch-up. See page 17 to 

reset control. Remove the jumper from the low gas pressure switch. 

For Massachusetts Code Burners – Verify that the burner starts in 

low fire, then goes to high fire after 8 seconds. (The time-delay relay 

delays power to the gas valve second stage for 8 seconds.)

 Check the airflow switch

 

Cycle the burner off with the appliance controls. Then turn off power to 

the appliance. Remove both of the sensing lines from the airflow switch 

by loosening the plastic sealing nuts and pulling the aluminum sensing 

tubes out of the socket.

 

With the sensing lines removed, turn on power to the appliance and set the 

controls to call for heat. Watch the manometer on the manual gas valve 

outlet pressure tap. After the control performs its pre-purge, it will try to 

turn on the gas valves. The gas valves should not open with the airflow 

sensor lines removed. Set the controls to stop the call for heat and turn 

off power to the appliance. If the airflow switch operates correctly (gas 

valves don't open), continue with normal operation. If the airflow switch 

fails to operate correctly, replace the switch and retest.

  NEVER attempt to adjust the air pressure switch setting. 

This could allow unsafe operation of the burner, resulting 

in potential of severe personal injury, death or substantial 

property damage.

 Check gas pressure switches

  High gas pressure switch —

 

Cycle the burner off with the appliance controls and turn off power to the 

appliance/burner.

  Attach a manometer to the manifold-side manual gas valve test port.

  Turn on power and cycle the burner on with the appliance controls.

  Measure the manifold gas pressure with the manometer.

 

Set the high gas pressure switch to a pressure less than actual manifold 

pressure. The high gas pressure switch should shut the burner down. 

Replace the switch if necessary.

  Turn off power to the appliance/burner; remove the manometer and 

replace the plug in the gas valve test port.  Reset switch.

  Low gas pressure switch —

 

Cycle the burner off with the appliance controls and turn off power to the 

appliance/burner.

  Close the main manual gas valve.

  Cycle the burner on.

  The low gas pressure switch should shut the burner down. Replace the 

switch if necessary.

  Turn off power to the appliance/burner.

  Open the main manual gas valve.

       Reset low gas pressure switch. 

 Check flange door switch

 

Cycle the burner off with the appliance controls and turn off power to the 

appliance/burner.

  Remove the nuts securing the hinged flange and swing the flange open.

  Attempt to cycle the burner with the appliance controls.

  The flange door switch should prevent the burner from operating. Replace 

the switch if necessary.

  Close the flange door and replace the nuts.

Verify burner operation

 Start and stop the burner several times, allowing the primary control 

to sequence through normal operation. Verify correct operation of 

burner and controls throughout, including the burner door switch and 

high and low gas pressure switches.

Verify vent system operation

 Verify vent is operating correctly and flue products are properly  ex-

hausted from building.

 Check operation of barometric damper and spill switch.

 If the building contains any exhaust fans or conditions that could 

affect vent performance, check burner/appliance/vent operation with 

exhaust fans (or other conditions) operating.

Prepare the burner for normal operation

 Cycle burner off with appliance controls. Then turn off power to the 

appliance.

 Close the main manual gas valve.

 Verify all components and wires are in place and burner is ready for 

operation.

 When all tests and checks are completed, restore the burner and 

appliance to normal condition for operation.

 Start the burner again to verify proper operation before leaving.

Train the user

 Train the user to operate the burner and appliance under normal 

conditions. Explain procedure to shut down burner/appliance when 

required.

 Review the user information manual (and the appliance instructions) 

with the user.

 Verify the user is aware of all procedures specified in the manual.

 Verify user will not store or use combustible liquids or materials or 

contaminants in the vicinity of the burner/appliance.

Содержание 601GAS

Страница 1: ...pply pressure 5 inches w c Manifold pressure 3 5 inches w c Electrical Power 120V 60 Hz 1 Phase Motor Marathon PSC 1 2 HP 3450 RPM 8 4 amps Total Current Approx less than 10 amps Ignition Carlin Model...

Страница 2: ...Model 601GAS burner Instruction manual MN601GAS 012516 2 Where appliance instructions differ from this manual follow the appliance instructions...

Страница 3: ...husetts require a nonre cycle primary control and gas train Make sure the burner is properly equipped for Massachusetts installations United States installations Burner appliance installations in the...

Страница 4: ...d burner flange door for access and removal of combustion head gas manifold assembly 10 Ignitor Carlin Model 41000 solid state electronic ignitor 14 000 volts continuous duty rated 11 Hinged cover pla...

Страница 5: ...01GAS 012516 5 Where appliance instructions differ from this manual follow the appliance instructions 601GAS burner at a glance ITEM 17 MassachusettsCodeburnersalsoinclude an 8 second time delay relay...

Страница 6: ...hat has one or more sides exposed to the outside Install a listed stainless steel liner to vent the flue products A defective vent system could result in severe personal injury death or substantial pr...

Страница 7: ...tion manual when available to size combustion air openings Use the following guidelines when appliance instructions are not available All air from inside building building must be well ventilated Size...

Страница 8: ...s chamber liners may contain carcinogenic particles chrystobalites after exposure to heat Airborne particles from fiberglass or ceramic fiber components have been listed as potentially carcinogenic by...

Страница 9: ...NA 31 32 9687 21 32 6562 5 5 1 350 000 NA NA NA NA NA NA 1 1 000 11 16 6875 6 1 400 000 NA NA NA NA NA NA 1 1 16 1 063 23 32 7187 6 5 1 450 000 NA NA NA NA NA NA 1 1 8 1 125 3 4 7500 8 75 1 500 000 N...

Страница 10: ...ir tube insertion length Btuh L W C L H VC Dry Wet Dry Wet Dry Wet Wet Dry Wet 700 000 18 22 16 18 7 5 8 5 19 16 22 Welded flange Burners with welded flange have fixed usable tube length UTL set for t...

Страница 11: ...proceeding b Close the manual gas valve on the gas supply line c Disconnect the burner gas train union d Remove the gas pipe at the burner air tube e Remove the four nuts securing the burner hinged do...

Страница 12: ...in J box b See the label in the burner junction box or the wiring diagram on page 15 Gas valve vent opening If local codes require install piping from vent connection to outside sized and installed pe...

Страница 13: ...y pressure 5 inches w c Do not expose the gas train to gas pressure in excess of 14 inches water column Higher pressure could damage the valve seat resulting in potentially hazardous condition When pr...

Страница 14: ...roximately Approximate amp draw Motor 1 2 HP During ignition Add 0 5 amps to steady current below Steady operation Carlin motor 5 2 AMPS Marathon motor 8 4 amps 2 The 120 vac power connections to the...

Страница 15: ...nstructions differ from this manual follow the appliance instructions Figure 11 Wiring diagrams 601GAS burner with 60200FR primary control typical Standard Commercial Gas Train 120V Ventless Commercia...

Страница 16: ...joints near burner and check for any leaks If any leaks appear repair before proceeding and retest Set burner air damper See Figure 12 Loosen air damper locking nut Then rotate the ajustment screw un...

Страница 17: ...eset control from Latch up Press for 30 second Display Control ESC Display previous Operating State from Operating screen Exit Log or Setup screen to Operating screen with 3 second press Scroll throug...

Страница 18: ...n TFI or Post purge Motor ignitor or valve relay weld detected If the control is miswired causing voltage to be detected on the outputs terminals motor ignitor or valve when not ex pected Recycle limi...

Страница 19: ...urrent causes the cycle to be faulted Recycle Yes if a recycle occurred in CFH cycle A recycle causes the cycle to be faulted No Run time Time motor output is on during this cycle Burn time Time valve...

Страница 20: ...ac Check all electrical connections Control is in lockout Press the reset button for 1 second Other no start problems Line voltage 90 VAC Check line voltage 132VAC Motor relay welded If valve ignitor...

Страница 21: ...per appliance instruction manual Burner components settings verified against Table 1a page 9 Burner appliance installed per all applicable codes Installation site has adequate ventilation openings and...

Страница 22: ...the manifold gas pressure with the manometer Set the high gas pressure switch to a pressure less than actual manifold pressure The high gas pressure switch should shut the burner down Replace the swi...

Страница 23: ...erform the complete checkout procedures of pages 16 through 22 including system inspection and checks 6 Maintenance and service procedures Maintenance service procedures Cleaning blower wheel 1 The bl...

Страница 24: ...e door is closed securely and that door switch is closed Gas pressure Check low gas pressure switch If it is open gas supply may be too low or no gas flow check supply line and manual valves Gas train...

Страница 25: ...ifice size Check gas orifice size See Table 1a page 9 Manifold pressure Check gas manifold pressure should be between 3 2 and 3 8 inches w c unless specified Low gas supply pressure Check line pressur...

Страница 26: ...9147 99427 9a Static disc Built into 1x and 2x heads non removable not used in 3x heads NA 9b Diffuser plate 1x heads only 99162 Combustion head assemblies 11 combustion head assembly includes items s...

Страница 27: ...follow the appliance instructions 8 Replacement parts Burner continued Set screws Combustion head assembly Burnerisshownwithweldedflange suppliedonlyonburners ordered for specific appliance applicatio...

Страница 28: ...surized firing Failure to comply could result in severe personal injury death or substantial property damage When using a welded flange burner verify the insertion depth on the appliance and burner se...

Страница 29: ...Model 601GAS burner Instruction manual MN601GAS 012516 29 Where appliance instructions differ from this manual follow the appliance instructions...

Страница 30: ...model Serial number Measured firing rate Btuh Gas orifice drill size Manifold gas pressure IWC Inlet gas pressure IWC r p r o l a r u t a n l e u F 2 O 2 O C opane Were controls tested Comments about...

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