Carlin 601GAS Скачать руководство пользователя страница 18

Model 601GAS burner — Instruction manual

MN601GAS  012516

– 18 –

Where appliance instructions differ from this manual, follow the appliance instructions.

4.  Check system   •   start-up burner/appliance 

(continued)

Screen Information

The first line on the LCD screen shows the controls Firmware version 

at power up then will show the operating state. The screen turns off 

after 30 minutes and will turn on if the control goes to lockout or if any 

button is pushed.
Power On: Open all manual gas valves. Close the line switch. 

The screen displays the firmware version for 5 seconds

 

“Version”   

 

•  Display program version info for 5 seconds

 

“Startup”   

 

•  3 sec of self-tests to verify internal operation, 

including a flame rod calibration (when the 

circuit looks at the flame rod signal at standby 

and uses this value to compare to when the 

control knows that the flame should be present). Once the tests pass, the control goest to “Standby”

 

“Standby”  

 

• Normal state, wait for a CFH.  

 

 

 

•  If fault message “BV Switch Open” or “CO Switch Open” is displayed, control will remain in standby even if there is a call 

for heat

Call for Heat (CFH):   Set the Thermostat (TT) to Call for Heat, The BV, CO and Limit In must be closed to initiate a call for heat
 

“Pre-Purge”   

 • Turn on the burner motor 

• Motor on, Ignitor & Valve off

 

“Pre-Ignition”   

 • Ignitor turns on to establish spark prior to the gas valve(s) opening  

• Motor on, ignitor on, valve off

 

“Trial for Ignition”   • Motor on, Ignitor on, Valve(s) on  

•  The ignitor turns off at the end of the TFI time and the flame rod must sense flame. Lockout if no flame detected 

 

“Flame Proven” 

 • Maintain the burner on until the CFH is satisfied 

• Motor on, Ignitor off, Valve(s) on

 

“Post-Purge”   

 • Enter from Flame Proven when the CFH is satisfied.  

• TT or HV-Limit open. 

• Or if flame is lost during flame proven 

• Motor on, Ignitor off, Valve(s) off

 

“Recycle”  

 

 • Occurs on flame loss in flame proven  

• Motor off, Ignitor off, Valve(s) off for 60 sec. or lockout if the recycle limit has been reached (see setup)

   “Lockout”  

 

 • Motor off, Ignitor off, Valve off, Alarm on  

• No flame detected at the end of TFI 

• Flame is detected during Pre-purge, Pre-ignition or Post-purge 

• CO input not detected during Pre-purge, Pre-ignition, TFI or Post-purge 

• BV input not detected after 30 second delay during Pre-purge, Pre-ignition, TFI or Post-purge 

• Motor, ignitor or valve relay weld detected 

  •  If the control is miswired causing voltage to be detected on the outputs terminals, motor, ignitor or valve, when not ex-

pected

 

 

 

 

• Recycle limit count has been reached

  When a lockout occurs, the screen turns on, the fault icon flashes and a fault message is displayed. The screen will cycle every 4 seconds between 

2 displays, one giving the fault message and one giving the amount of time in the lockout state. For example, if the cause was loss of the CO input 

the fault icon would flash and the message would read “CO detected.” After 4 seconds, the time in the lockout state “secs or mins” will be dis-

played. This cycle will continue until the fault is resolved.

To Reset from Lockout, press and hold the reset button for 1 second
 

“Latchup”  

 If the control locks out 3 times during a single call for heat, latch-up occurs. The control may be reset from latchup by holding the 

reset button down for 30 seconds, unless in permanent latchup.

 

 

 

 A permanent latchup occurs when a relay weld is detected and cannot be corrected. When this occurs, the display will read 

“Latchup Replace Control”.

Fault Message 

Possible causes

No Flame

 

No flame detected. Cause unknown.

Recycle Limit

 

Exceeded “Recycles” setpoint limit 

Motor Powered

 

Motor relay welded or miswired

Ignitor Powered

 

Ignitor relay welded or miswired

Valve Powered

 

Valve relay welded or miswired

CO Switch Open

 

 CO switch detected open indicating CO de-

tected

BV Switch Open

 

 BV switch detected open after 30 second 

delay indicating a blocked vent

Fault Message 

Possible causes

Flame in Prepurg

  Flame detected in prepurge

No Motor Power

 

 Motor has no power (no 120volts present when 

there should be)

No Ignitor Power

   Ignitor has no power (no 120volts present 

when there should be)

No Valve Power

 

 Valve has no power (no 120volts present when 

there should be)

Flame in Preign

 

Flame detected in preignition

Flame Detected

 

Flame detected in postpurge or recycle

  Should overheating or an emergency occur, immediately:

 

•  Shut off main manual gas valve.

 

•  Shut off control switch to burner.

 

Under some circumstances power should remain on for 

circulating blowers or other equipment. Determine proper 

response before attempting start-up.

 

If burner fails ignition on several attempts, close gas valve 

and use burner blower to purge appliance before restart.

    

 Do not start the burner if the combustion chamber contains 

residual gas. Allow gas to disperse

.

Содержание 601GAS

Страница 1: ...pply pressure 5 inches w c Manifold pressure 3 5 inches w c Electrical Power 120V 60 Hz 1 Phase Motor Marathon PSC 1 2 HP 3450 RPM 8 4 amps Total Current Approx less than 10 amps Ignition Carlin Model...

Страница 2: ...Model 601GAS burner Instruction manual MN601GAS 012516 2 Where appliance instructions differ from this manual follow the appliance instructions...

Страница 3: ...husetts require a nonre cycle primary control and gas train Make sure the burner is properly equipped for Massachusetts installations United States installations Burner appliance installations in the...

Страница 4: ...d burner flange door for access and removal of combustion head gas manifold assembly 10 Ignitor Carlin Model 41000 solid state electronic ignitor 14 000 volts continuous duty rated 11 Hinged cover pla...

Страница 5: ...01GAS 012516 5 Where appliance instructions differ from this manual follow the appliance instructions 601GAS burner at a glance ITEM 17 MassachusettsCodeburnersalsoinclude an 8 second time delay relay...

Страница 6: ...hat has one or more sides exposed to the outside Install a listed stainless steel liner to vent the flue products A defective vent system could result in severe personal injury death or substantial pr...

Страница 7: ...tion manual when available to size combustion air openings Use the following guidelines when appliance instructions are not available All air from inside building building must be well ventilated Size...

Страница 8: ...s chamber liners may contain carcinogenic particles chrystobalites after exposure to heat Airborne particles from fiberglass or ceramic fiber components have been listed as potentially carcinogenic by...

Страница 9: ...NA 31 32 9687 21 32 6562 5 5 1 350 000 NA NA NA NA NA NA 1 1 000 11 16 6875 6 1 400 000 NA NA NA NA NA NA 1 1 16 1 063 23 32 7187 6 5 1 450 000 NA NA NA NA NA NA 1 1 8 1 125 3 4 7500 8 75 1 500 000 N...

Страница 10: ...ir tube insertion length Btuh L W C L H VC Dry Wet Dry Wet Dry Wet Wet Dry Wet 700 000 18 22 16 18 7 5 8 5 19 16 22 Welded flange Burners with welded flange have fixed usable tube length UTL set for t...

Страница 11: ...proceeding b Close the manual gas valve on the gas supply line c Disconnect the burner gas train union d Remove the gas pipe at the burner air tube e Remove the four nuts securing the burner hinged do...

Страница 12: ...in J box b See the label in the burner junction box or the wiring diagram on page 15 Gas valve vent opening If local codes require install piping from vent connection to outside sized and installed pe...

Страница 13: ...y pressure 5 inches w c Do not expose the gas train to gas pressure in excess of 14 inches water column Higher pressure could damage the valve seat resulting in potentially hazardous condition When pr...

Страница 14: ...roximately Approximate amp draw Motor 1 2 HP During ignition Add 0 5 amps to steady current below Steady operation Carlin motor 5 2 AMPS Marathon motor 8 4 amps 2 The 120 vac power connections to the...

Страница 15: ...nstructions differ from this manual follow the appliance instructions Figure 11 Wiring diagrams 601GAS burner with 60200FR primary control typical Standard Commercial Gas Train 120V Ventless Commercia...

Страница 16: ...joints near burner and check for any leaks If any leaks appear repair before proceeding and retest Set burner air damper See Figure 12 Loosen air damper locking nut Then rotate the ajustment screw un...

Страница 17: ...eset control from Latch up Press for 30 second Display Control ESC Display previous Operating State from Operating screen Exit Log or Setup screen to Operating screen with 3 second press Scroll throug...

Страница 18: ...n TFI or Post purge Motor ignitor or valve relay weld detected If the control is miswired causing voltage to be detected on the outputs terminals motor ignitor or valve when not ex pected Recycle limi...

Страница 19: ...urrent causes the cycle to be faulted Recycle Yes if a recycle occurred in CFH cycle A recycle causes the cycle to be faulted No Run time Time motor output is on during this cycle Burn time Time valve...

Страница 20: ...ac Check all electrical connections Control is in lockout Press the reset button for 1 second Other no start problems Line voltage 90 VAC Check line voltage 132VAC Motor relay welded If valve ignitor...

Страница 21: ...per appliance instruction manual Burner components settings verified against Table 1a page 9 Burner appliance installed per all applicable codes Installation site has adequate ventilation openings and...

Страница 22: ...the manifold gas pressure with the manometer Set the high gas pressure switch to a pressure less than actual manifold pressure The high gas pressure switch should shut the burner down Replace the swi...

Страница 23: ...erform the complete checkout procedures of pages 16 through 22 including system inspection and checks 6 Maintenance and service procedures Maintenance service procedures Cleaning blower wheel 1 The bl...

Страница 24: ...e door is closed securely and that door switch is closed Gas pressure Check low gas pressure switch If it is open gas supply may be too low or no gas flow check supply line and manual valves Gas train...

Страница 25: ...ifice size Check gas orifice size See Table 1a page 9 Manifold pressure Check gas manifold pressure should be between 3 2 and 3 8 inches w c unless specified Low gas supply pressure Check line pressur...

Страница 26: ...9147 99427 9a Static disc Built into 1x and 2x heads non removable not used in 3x heads NA 9b Diffuser plate 1x heads only 99162 Combustion head assemblies 11 combustion head assembly includes items s...

Страница 27: ...follow the appliance instructions 8 Replacement parts Burner continued Set screws Combustion head assembly Burnerisshownwithweldedflange suppliedonlyonburners ordered for specific appliance applicatio...

Страница 28: ...surized firing Failure to comply could result in severe personal injury death or substantial property damage When using a welded flange burner verify the insertion depth on the appliance and burner se...

Страница 29: ...Model 601GAS burner Instruction manual MN601GAS 012516 29 Where appliance instructions differ from this manual follow the appliance instructions...

Страница 30: ...model Serial number Measured firing rate Btuh Gas orifice drill size Manifold gas pressure IWC Inlet gas pressure IWC r p r o l a r u t a n l e u F 2 O 2 O C opane Were controls tested Comments about...

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