Carel HB200C0300CE0 Скачать руководство пользователя страница 7

7

ENG

Heos BOX R704

 +0300140EN - rel. 1.0 - 25.05.2022

2.  GENERAL FEATURES AND SCOPE OF THE SUPPLY

2.1  Description of HEOS BOX

The “Heosbox” series units are water-cooled condensing units for 
commercial refrigeration applications:
•  medium or low temperature refrigerated showcases equipped with air-

cooled evaporator coils 

•   cold rooms
From a mechanical point of view, Heosbox needs to be connected
•  to a water loop system to take away the heat of condensation 

(condenser side)

•   to a system equipped with an evaporator coil (refrigerant connection 

side).

The unit is designed to operate in subcritical conditions: the water loop 
must therefore be cooled to ensure compliance with the temperature 
range specified in the manual, typically using a chiller. 
Heosbox is a partly-completed unit and for this reason it is supplied 
without refrigerant: the unit is however pre-charged with nitrogen for 
reliable storage before use.
The unit essentially comprises:
•  a partially-completed refrigerant circuit (condensing unit)
•  an electrical panel for power distribution
•  a control system.
Heosbox uses variable-speed horizontal compressors driven by Carel 
inverters

The control system provides:
•  complete management of the refrigerant circuit and the showcase 

without the need to add any external devices

•  showcase temperature control
•  control of and power supply to the external loads needed for operation 

of the showcase or the cold room, such as electric heaters, lights, fans, 
etc.

•  integrated into and compatibility with supervisory and remote/local 

monitoring systems.

The software and the related control and safety logic are 
described in the Carel manual “+0300145EN”.

2.2  Single and multi-evaporator configu-

rations with HEOS BOX R744 

The Heosbox units must be combined with a Carel unipolar electronic 
expansion valve, which is not supplied with the unit.
Appropriate sizing of the electronic valve, where possible using Carel’s 
selection tools, allows Heosbox to be used for medium or low temperature 
applications. Heosbox can also be used in a single or multi-evaporator 
configuration, without the need for separate unit part numbers.
In the multi-evaporator configuration, the unit can serve a maximum of 
three evaporators, as shown in the following figure.

Multi-evaparator configuration

showcase A

secondary electrical panel

showcase B

showcase C

Heosbo

x

Fig. 2.a

The main evaporator will be equipped with a Heosbox unit, there will 
be a common refrigerant circuit and the secondary evaporators will be 
equipped with simple electrical panels so as to integrate the Heos control 
needed to manage operation of the specific refrigeration unit (lights, fans, 
heaters, etc.).
Each evaporator must have its own electronic expansion valve.

The multi-evaporator configuration requires a number of precautions 
regarding the specifications of the connected evaporators and the design 
of the refrigerant circuit.
These are illustrated in the specific paragraph of this manual.

 

2.3  Heosbox models and valve selection

Four Heosbox unit models are available, based on the capacity
of the compressor installed.

Part number

Description

Condensing
unit 
HEOS BOX

HB200C0300CE0

Medium and low temperature 
applications, single evaporator 
and multi-evaporator

HB200C0400CE0

HB200C0400CE0

HB200C1000CE0

Tab. 2.a 

Each evaporator must be combined with a unipolar electronic valve. Only 
“C” series “E2V” valves can be used.

Part number Description

Valve body

E2V**CS*C0 

Electronic valve welded 
connections, metric

E2V**CWAC0

Electronic valve welded 
connections, imperial

Stator

E2VSTA0330

Unipolar stator

Cable

E2VCABS3U0

Unipolar stator cable, 3 m long

E2VCABS6U0

Unipolar stator cable, 6m long

E2VCABS9U0

Unipolar stator cable, 9m long

Tab. 2.b 

Содержание HB200C0300CE0

Страница 1: ...C o n t r o l S o l u t i o n s E n e r g y S a v i n g s NO POWER SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT HEOS BOX R744 User manual Assembly instructions including user and maintenance inf...

Страница 2: ......

Страница 3: ...uit 12 2 11 Electrical panel 13 2 12 Requirements for positioning the unit and multi evaporator layout 14 3 HANDLING 19 3 1 Opening the packaging 19 3 2 Positioning the unit 19 4 INSTALLATION 21 4 1 M...

Страница 4: ......

Страница 5: ...EQUIPMENT HAZARD The unit is supplied sealed with an inert gas nitrogen pre charge of around 1 bar 14 5 psi above atmospheric pressure Take all necessary precautions to avoid material from being expe...

Страница 6: ...equivalent new equipment on a one to one basis or one to zero for equipment less than 25 cm on their longest side 3 the equipment may contain hazardous substances the improper use or incorrect dispos...

Страница 7: ...d with a Carel unipolar electronic expansion valve which is not supplied with the unit Appropriate sizing of the electronic valve where possible using Carel s selection tools allows Heosbox to be used...

Страница 8: ...configuration HBOPZGATY2000 Kit for supervisor WiFi connection HBOPZRAHY2000 Anti sweat heater management kit Tab 2 d 2 5 Connection diagrams local and su pervisor connection The Heosbox unit can be c...

Страница 9: ...y and therefore an external switch is needed for connection to the supervisory system Ethernet network Modbus Ethernet switch Fig 2 e On request a version of the controller with two Ethernet ports is...

Страница 10: ...edium temperature operation Evaporating temperature 10 C superheat 10 K subcooling 0 K condensing temperature 20 C compressor rotation speed 80 rps 4 Nominal conditions for low temperature operation E...

Страница 11: ...ulation of the current supplied by the electronic control does not include the optional anti sweat heater kit In fact the optional kit is not powered by the electronic controller but by the Heos Box m...

Страница 12: ...nser Water outlet connection Water inlet connection Suction pressure line Discharge Line Fig 2 h 2 26 30 29 1 14 15 8 12 13 25 22 6 17 16 23 24 4 9 10 11 27 19 18 7 20 28 21 5 3 Fig 2 i Ref Descriptio...

Страница 13: ...earth wire connection 43 Anti sweat heater kit 44 Electrical panel main switch 45 Electric panel ventilation air intake grille 46 Electrical panel power cable gland 47 Cable gland for digital output 6...

Страница 14: ...other acceptable configuration involves a common liquid line NB the last evaporator also needs to be well supplied with liquid and the suction lines in a multisplit arrangement Multiplex configuration...

Страница 15: ...ox Fig 2 p Heos Box lower than the evaporator P trap Reverse trap Suction line Heosbox Fig 2 q Possible oil top up Caution refer to section 4 6 2 12 3 Evaporator combination requirements When sizing t...

Страница 16: ...6 0 755 1 319 2 304 3 634 5 154 7 002 11 464 25 0 271 0 692 1 209 2 113 3 333 4 727 6 422 10 514 Tab 2 p MT application medium temperature Minimum cooling capacity in kW to ensure the oil is carried t...

Страница 17: ...ling capacity needed to carry the oil The tables below show the minimum cooling capacity as a function of Operating conditions Pipe diameter For the optimum diameter make sure that the required design...

Страница 18: ...420 5 395 7 652 10 396 17 020 20 0 409 1 043 1 821 3 181 5 019 7 117 9 670 15 831 25 0 375 0 956 1 670 2 917 4 602 6 526 8 867 14 516 Tab 2 w Minimum cooling capacity in kW to ensure the oil is carrie...

Страница 19: ...installed on the floor observing the clearances and making sure that there is natural ventilation to the unit Always avoid positioning installing the unit outdoors in a place where it is exposed to t...

Страница 20: ...ed for correct operation of the unit the following images show the distances from the surfaces to be allowed for during installation Side view Top view wall wall MIN 150 mm 5 91 in MIN 150 mm 5 91 in...

Страница 21: ...e using pipe couplings whose diameter and thickness varies according to the size of the unit see Refrigerant connections 4 1 Material supplied Heos Box is supplied complete with the following material...

Страница 22: ...ff placing disconnect switch QS1 and the switch or disconnect device on the HEOS BOX power supply line in the OFF position see the wiring diagram The mains power disconnect device must have a contact...

Страница 23: ...o the HEOS BOX power supply line in accordance with national regulations It is compulsory to follow the instructions on the wiring diagrams and comply with the minimum sizes of the multi core cables s...

Страница 24: ...gerant into the unit and are not technical specifications The expansion valves on the units must be correctly sized in order to complete the charging operation successfully CAREL Industries S p A may...

Страница 25: ...n 30 minutes 10 Disconnect the pump and close the discharge pressure port Fig 2 i 3 11 Carefully open the refrigerant inlet and outlet shut off valves Fig 2 i 18 and 21 4 8 2 Multi evaporator ME Cauti...

Страница 26: ...the Electrical Connections have been carried out as described in paragraph 4 4 4 Make sure that there is at least one display kit available see paragraph 2 3 If wanting to use the interface via smart...

Страница 27: ...outside of the unit Maintenance operations to be carried out every six months visually inspect the inside of the box every six months It is forbidden to remove the outer protection panels without firs...

Страница 28: ...l output 5 5 Free cable gland 1 17 Cable gland for digital output 6 6 Free cable gland 2 18 Heos electronic controller fuses 7 Free cable gland 3 19 Auxiliary terminals for optional anti sweat heater...

Страница 29: ...Now connect the wires downstream of the kit marked 08 and 09 to terminal J25 as shown on page QE EFS 7 of the panel s wiring diagram using a flat head screwdriver to help lever the spring When connect...

Страница 30: ...30 ENG Heos BOX R704 0300140EN rel 1 0 25 05 2022 Notes...

Страница 31: ......

Страница 32: ...BEL Caution Do not remove this copy of the unit label from the manual The customer is required to carefully keep all of the documentation supplied with the unit for any future maintenance or service U...

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