Carel HB200C0300CE0 Скачать руководство пользователя страница 19

19

ENG

Heos BOX R704

 +0300140EN - rel. 1.0 - 25.05.2022

3.  HANDLING

3.1  Opening the packaging

•  Check that the unit is intact upon delivery and notify the carrier 

immediately, in writing, of any damage that may be due to improper or 
negligent transport;

•  move the unit to the place of installation before removing it from the 

packaging, lifting the package with the wooden pallet. Use lifting 
equipment, avoid handling the load manually. Residual risk of the unit 
falling during installation if an improper hoisting device/accessory is 
used;

•  position the unit near the place where it is to be installed (still packaged 

on the pallet);

•  remove the packaging, open the cardboard box and remove the screws 

fixing it to the pallet.

It is recommended to store the packaging (cardboard box, pallets and 
bolts) in a dry environment so that they can be reused.

3.2  Positioning the unit

The unit must be firmly anchored to the system it is part of using the “L” 
shaped anchoring sections on the sides of the structure. 
The unit must be positioned so as to allow the following operations: 
•  opening and removal of the front panels on the refrigerant compartment 

and electrical compartment;

•  accessibility to the internal parts for checks and maintenance (observe 

the clearances);

•  connection of the refrigerant supply lines;
•  connection of the safety valve outlet to the discharge line;
•  connection of the water supply lines;
•  power and control electrical connections;
•  temperature probe and optional kit connections;
•  communication serial line connections.
The unit must be positioned in the immediate vicinity of the single 
showcase served (single evaporator unit) or in a favourable position for 
correct distribution of the refrigerant to the entire group of showcases 
(multi evaporator unit), ensuring both the minimum length of piping 
between the unit and the evaporator, and oil return to the unit. To ensure 
correct operation of the product, it should be installed on top of the 
showcase, on a flat surface, in a suitable position so that the weight of 
the unit is supported by the showcase. The showcase must designed to 
support the weight of the unit when operating.
HEOS BOX can also be installed on the floor, observing the clearances 
and making sure that there is natural ventilation to the unit. Always avoid 
positioning/installing the unit: 

•   outdoors, in a place where it is exposed to the weather; 
•   in positions where the relative humidity is > 80% and condensing; 
•   in positions where there the temperature is >40°C (104°F) or <5°C (41°F); 
•   in positions that may affect the showcase support structure or its other 

parts; 

•   in positions where liquids may be spilled or drip; 
•   in positions where accidental impact may occur; 
•   in positions that can obstruct passageways/exit routes or, in general, 

interfere with the transit of people. 

Caution:

 the maximum distance between the unit and the showcase 

must not exceed 6 m. If the maximum distance is exceeded, appropriate 
measures must be taken, such as traps in the refrigerant connections to 
ensure oil return to the compressor and at the same time limit the pressure 
drop on the refrigerant suction line due to the part of the refrigerant circuit 
outside of the unit.

Caution:

 position the Heos Box in such a way that there is adequate 

room for manoeuvre if needing to access disconnect switch QS1

Positioning procedure:

•  open the packaging. Check that the unit’s panels are not damaged and 

keep the covers closed and secured; 

•  remove the unit from the pallet only using the brackets on the structure 

as lifting points. Always use all four lifting brackets (pos. 2 in Fig. 3.a) to 
lift the unit, according to the two possible arrangements shown below. 
It is forbidden to lift the unit by hand; residual risk of the unit falling 
during installation if an improper hoisting device/accessory is used; 

•  when lifting, keep the unit in horizontal with the covers closed and 

secured. Residual risk of the unit falling during installation if it is lifted 
without the covers; 

•  place the unit in its final position, horizontally, avoiding knocks 

and making sure not to deform/damage the refrigerant and water 
connections; 

•  firmly secure the unit using screws through the “L” sections (position 

1 in Fig. 3.a) on the structure. It is forbidden to make the refrigerant, 
water or electrical connections without first having secured the unit in 
its final position; residual risk of the unit falling if installed at a height and 
accessed using unsuitable equipment. 

1

1

2

2

Fig. 3.a

500 mm

 

(19.69 in)

509 mm

 

(20,04 in)

500 mm

 

(19.69 in)

Содержание HB200C0300CE0

Страница 1: ...C o n t r o l S o l u t i o n s E n e r g y S a v i n g s NO POWER SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT HEOS BOX R744 User manual Assembly instructions including user and maintenance inf...

Страница 2: ......

Страница 3: ...uit 12 2 11 Electrical panel 13 2 12 Requirements for positioning the unit and multi evaporator layout 14 3 HANDLING 19 3 1 Opening the packaging 19 3 2 Positioning the unit 19 4 INSTALLATION 21 4 1 M...

Страница 4: ......

Страница 5: ...EQUIPMENT HAZARD The unit is supplied sealed with an inert gas nitrogen pre charge of around 1 bar 14 5 psi above atmospheric pressure Take all necessary precautions to avoid material from being expe...

Страница 6: ...equivalent new equipment on a one to one basis or one to zero for equipment less than 25 cm on their longest side 3 the equipment may contain hazardous substances the improper use or incorrect dispos...

Страница 7: ...d with a Carel unipolar electronic expansion valve which is not supplied with the unit Appropriate sizing of the electronic valve where possible using Carel s selection tools allows Heosbox to be used...

Страница 8: ...configuration HBOPZGATY2000 Kit for supervisor WiFi connection HBOPZRAHY2000 Anti sweat heater management kit Tab 2 d 2 5 Connection diagrams local and su pervisor connection The Heosbox unit can be c...

Страница 9: ...y and therefore an external switch is needed for connection to the supervisory system Ethernet network Modbus Ethernet switch Fig 2 e On request a version of the controller with two Ethernet ports is...

Страница 10: ...edium temperature operation Evaporating temperature 10 C superheat 10 K subcooling 0 K condensing temperature 20 C compressor rotation speed 80 rps 4 Nominal conditions for low temperature operation E...

Страница 11: ...ulation of the current supplied by the electronic control does not include the optional anti sweat heater kit In fact the optional kit is not powered by the electronic controller but by the Heos Box m...

Страница 12: ...nser Water outlet connection Water inlet connection Suction pressure line Discharge Line Fig 2 h 2 26 30 29 1 14 15 8 12 13 25 22 6 17 16 23 24 4 9 10 11 27 19 18 7 20 28 21 5 3 Fig 2 i Ref Descriptio...

Страница 13: ...earth wire connection 43 Anti sweat heater kit 44 Electrical panel main switch 45 Electric panel ventilation air intake grille 46 Electrical panel power cable gland 47 Cable gland for digital output 6...

Страница 14: ...other acceptable configuration involves a common liquid line NB the last evaporator also needs to be well supplied with liquid and the suction lines in a multisplit arrangement Multiplex configuration...

Страница 15: ...ox Fig 2 p Heos Box lower than the evaporator P trap Reverse trap Suction line Heosbox Fig 2 q Possible oil top up Caution refer to section 4 6 2 12 3 Evaporator combination requirements When sizing t...

Страница 16: ...6 0 755 1 319 2 304 3 634 5 154 7 002 11 464 25 0 271 0 692 1 209 2 113 3 333 4 727 6 422 10 514 Tab 2 p MT application medium temperature Minimum cooling capacity in kW to ensure the oil is carried t...

Страница 17: ...ling capacity needed to carry the oil The tables below show the minimum cooling capacity as a function of Operating conditions Pipe diameter For the optimum diameter make sure that the required design...

Страница 18: ...420 5 395 7 652 10 396 17 020 20 0 409 1 043 1 821 3 181 5 019 7 117 9 670 15 831 25 0 375 0 956 1 670 2 917 4 602 6 526 8 867 14 516 Tab 2 w Minimum cooling capacity in kW to ensure the oil is carrie...

Страница 19: ...installed on the floor observing the clearances and making sure that there is natural ventilation to the unit Always avoid positioning installing the unit outdoors in a place where it is exposed to t...

Страница 20: ...ed for correct operation of the unit the following images show the distances from the surfaces to be allowed for during installation Side view Top view wall wall MIN 150 mm 5 91 in MIN 150 mm 5 91 in...

Страница 21: ...e using pipe couplings whose diameter and thickness varies according to the size of the unit see Refrigerant connections 4 1 Material supplied Heos Box is supplied complete with the following material...

Страница 22: ...ff placing disconnect switch QS1 and the switch or disconnect device on the HEOS BOX power supply line in the OFF position see the wiring diagram The mains power disconnect device must have a contact...

Страница 23: ...o the HEOS BOX power supply line in accordance with national regulations It is compulsory to follow the instructions on the wiring diagrams and comply with the minimum sizes of the multi core cables s...

Страница 24: ...gerant into the unit and are not technical specifications The expansion valves on the units must be correctly sized in order to complete the charging operation successfully CAREL Industries S p A may...

Страница 25: ...n 30 minutes 10 Disconnect the pump and close the discharge pressure port Fig 2 i 3 11 Carefully open the refrigerant inlet and outlet shut off valves Fig 2 i 18 and 21 4 8 2 Multi evaporator ME Cauti...

Страница 26: ...the Electrical Connections have been carried out as described in paragraph 4 4 4 Make sure that there is at least one display kit available see paragraph 2 3 If wanting to use the interface via smart...

Страница 27: ...outside of the unit Maintenance operations to be carried out every six months visually inspect the inside of the box every six months It is forbidden to remove the outer protection panels without firs...

Страница 28: ...l output 5 5 Free cable gland 1 17 Cable gland for digital output 6 6 Free cable gland 2 18 Heos electronic controller fuses 7 Free cable gland 3 19 Auxiliary terminals for optional anti sweat heater...

Страница 29: ...Now connect the wires downstream of the kit marked 08 and 09 to terminal J25 as shown on page QE EFS 7 of the panel s wiring diagram using a flat head screwdriver to help lever the spring When connect...

Страница 30: ...30 ENG Heos BOX R704 0300140EN rel 1 0 25 05 2022 Notes...

Страница 31: ......

Страница 32: ...BEL Caution Do not remove this copy of the unit label from the manual The customer is required to carefully keep all of the documentation supplied with the unit for any future maintenance or service U...

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