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Table of Contents 

Replacing the Primary (Input) Fuse...............................................................................109

 

Upgrading the Firmware ................................................................................................110

 

Resetting the System ....................................................................................................110

 

Cleaning the Analyzer ...................................................................................................111

 

Chapter 12

 

System Calibration ...........................................................................112

 

Voltage Calibration ........................................................................................................112

 

Servicing the Voltage Calibration Adapters................................................................113

 

Adapter Calibration........................................................................................................113

 

Adapter Calibration Values ........................................................................................114

 

Acceptable Calibration Values for New Adapters.......................................................114

 

Chapter 13

 

Solving Problems and Getting Help................................................116

 

Troubleshooting.............................................................................................................116

 

Manual Updates and Other References ........................................................................120

 

Technical Support..........................................................................................................121

 

Appendix A

 

Messages and Warnings................................................................123

 

Non-Coded Messages...................................................................................................124

 

By Code.........................................................................................................................125

 

By Detailed Message.....................................................................................................129

 

Appendix B

 

Charge Algorithms .........................................................................148

 

NiCd and NIMH batteries...............................................................................................148

 

SLA, Li-ion and Li-Ph Batteries......................................................................................150

 

Appendix C

 

Specifications .................................................................................152

 

Hardware.......................................................................................................................152

 

Appendix D

 

Parts and Accessories ...................................................................154

 

Cadex Electronics Inc. C7000-C Series Battery Analyzers 

. 

 

xiv 

Содержание C7200

Страница 1: ...C7400ER C Series Cadex Electronics Inc 22000 Fraserwood Way Richmond British Columbia Canada V6W 1J6 Tel 1 604 231 7777Fax 1 604 231 7755 Web www cadex com E mail info cadex com Manual P N 89 307 1016...

Страница 2: ......

Страница 3: ...to notify any person of such changes Please e mail service cadex com for suggestions or corrections Disclaimer While every effort is made to ensure that the information contained in this manual is ac...

Страница 4: ...equipment not expressly approved by Cadex will void the approvals and void the user s authority to operate the equipment Disposal of Waste Electrical and Electronic Equipment WEEE in the European Unio...

Страница 5: ...ause interference in which case the user is required to take whatever measures needed to correct the interference at their own expense EN55011 EN55022 Warning This is a Class A product according to EN...

Страница 6: ...ratures Fast charging outside this temperature range may damage or reduce the life of the battery Allow cold batteries to warm up and hot batteries to cool before charging Do not attempt to charge non...

Страница 7: ...that permanently opens the current path on high pressure some brands do not provide this safeguard Many brands don t use a separator that shuts down the battery when high temperatures are reached The...

Страница 8: ...g an unknown brand Not all brands contain intrinsic safety features that protect the cell when stressed During experiments place the test battery into a well ventilated fireproof container Cadex Elect...

Страница 9: ...tteries only when they are removed and disconnected from their end use equipment Use the analyzer only as specified in the documentation Other uses may impair the protection provided by the unit Use o...

Страница 10: ...leakage spills power fluctuations or power failure Damage caused by inadequate packaging for shipping or storage Product received without the appropriate model number serial number or safety markings...

Страница 11: ...pport at E mail contact service cadex com Canada 1 604 231 7777 USA Toll Free 800 565 5228 Europe 49 0 911 240 332 0 If the analyzer is not covered by warranty the representative will provide the cont...

Страница 12: ...rection Keys 5 Symbols 5 Abbreviations and Acronyms 6 Commonly Used Terms 7 Chapter 3 Operating Principles 10 Components 10 Front LCD Display Interface 13 Lights LEDs 15 Menu Structure 16 Battery Adap...

Страница 13: ...8 Program 48 Target Capacity 49 Chemistry 49 Battery Voltage Volts 49 Battery Rating mAh 50 C code Setup Name 50 Scaled C code 51 C code Matrix 51 Locked C code 51 Extended C code Parameters 51 Charge...

Страница 14: ...s 61 Managing C codes 61 Select a C code 61 Display a C code 61 Change Target Capacity or Program 62 Create or Edit a C code 62 Add or Edit the C code Setup Name 64 Reset Extended C code to the Defaul...

Страница 15: ...atically Print Reports or Labels Auto Print 86 Automatic Report or Label printing 86 Manually Print Reports and Labels 87 Chapter 9 Events and Data Logs 89 Logging Events 89 Setting up the Event Log 8...

Страница 16: ...Calibration Values for New Adapters 114 Chapter 13 Solving Problems and Getting Help 116 Troubleshooting 116 Manual Updates and Other References 120 Technical Support 121 Appendix A Messages and Warn...

Страница 17: ...me and QuickSort o Ten advanced programs o Four user programmable programs Battery Adapters allow convenient interface to all battery types Over 1000 custom Battery Adapters are available and specialt...

Страница 18: ...vices by connecting up to 120 Cadex analyzers to service up to 480 batteries simultaneously Provides easy access to a database of information for over 1000 battery models including C code settings Eve...

Страница 19: ...s basic information about product features and connecting the Cadex analyzer to a computer Chapter 2 Getting Started goes through the items that are included with the analyzer and how the manual works...

Страница 20: ...and graphing detailed voltage current temperature impedance analysis Chapter 10 Custom Programs describes how to create user defined programs for specialized or advanced applications Chapter 11 Servic...

Страница 21: ...yzer Italics Emphasized words Bold Italic References to other sections in this manual Direction Keys Direction keys are represented in this manual as follows UP DOWN LEFT RIGHT Symbols Information tha...

Страница 22: ...nd Lithium polymer battery chemistry Li ion Lithium ion battery chemistry Li Ph Lithium phosphate chemsitry Li polymer Lithium polymer battery chemistry This chemistry is treated in the same way as Li...

Страница 23: ...how to service a specific battery type see Chapter 6 C codes Configuration Codes page 47 Cells Individual items within the battery Cycle One charge and discharge sequence even if the battery is only p...

Страница 24: ...pacity Capacity remaining in the battery when it is inserted in an analyzer Resistance Also called internal resistance Opposition to current flow and dissipation of energy in the form of heat Self Dis...

Страница 25: ...ion User Interface The front panel of the analyzer that provides information about the status of the analyzer and any batteries being serviced It consists of the LCD display the LED indicators and the...

Страница 26: ...10 Chapter 3 Operating Principles Components Figure 1 Top and front panel of C7400 C C7400ER C Battery Analyzer...

Страница 27: ...vice The C7200 C has two the C7400 C and C7400ER C has four PRINT key Prints labels and reports EDIT key Edits the C code battery parameters ESC key Used to exit menus cancel changes clear detailed di...

Страница 28: ...3 Rear panel of Cadex battery analyzer USB Port Primary Input Fuse RS232 serial port Component Function On Off Power Switch Turns the analyzer On and Off IEC 320 AC Input Connect the unit to an AC ele...

Страница 29: ...ral status of all stations This is the default view for the C7400 C and C7400ER C EMPTY NO ADAPT NO ADAPT EMPTY QuickSort PRIME Stations 1 and 4 adapter inserted no battery inserted Stations 2 3 no ad...

Страница 30: ...the MENU key and select menu functions by pressing or to scroll through the menu and pressing ENTER when the desired function is displayed For example this message shows one option in the System Secu...

Страница 31: ...ed Battery has passed the service Flashing Cold battery Service resumes when battery warms up code 12 FAIL red On Battery failed Flashing Hot battery Service resumes when battery cools code 13 All Fla...

Страница 32: ...Menu Structure Figure 4 Menu hierarchy of the Cadex Analyzer see chapters 7 to 10 for details Cadex Electronics Inc C7000 C Series Battery Analyzers 16...

Страница 33: ...ry shape There are over 1000 custom adapters available Universal Adapters are used when a custom adapter is not available Pins or alligator clips attach to the positive and negative terminals and incl...

Страница 34: ...y service parameters called Configuration Codes or C codes in non volatile memory C codes will not be lost when adapters are removed and reinserted into any station on the analyzer or when the analyze...

Страница 35: ...tion putting the front end in place first 2 Press down on the back panel with the label until the adapter snaps in place The LCD display for the station changes from NO ADAPT to EMPTY indicating that...

Страница 36: ...bottom left in this case it is V1 00 and the security level in this case it has not been set This screen can also be cleared after 5 seconds by pressing the ESC key C7400 C C 2006 CADEX ELECTRONIICS I...

Страница 37: ...ing Battery Service page 77 If the display continues to display an Empty message this means that the Cadex analyzer is not recognizing the battery There are a number of reasons this may happen Battery...

Страница 38: ...C code especially the correct chemistry Failure to do so may damage the battery or cause fire or explosion 1 If the C code is correct press ENTER to confirm the settings 2 Press ENTER again to start t...

Страница 39: ...e 123 3 To display details about an ongoing or completed battery service press the station key to see the detailed display Press to see any applicable warning codes For more information about message...

Страница 40: ...atteries may create arcs that will degrade the performance of the analyzer Follow these instructions Press and release the Alt key and the station key that has the battery On the screen that appears p...

Страница 41: ...basic programs are Auto Charge Prime and QuickSort for 16K Battery Adapters only These programs cannot be edited Each program performs functions for different purposes Program Does this Is used for t...

Страница 42: ...reconditions NiCd and NiMH batteries that do not reach Target Capacity Li ion Li Ph and SLA batteries are not reconditioned only exercised Batteries in use are typically cycled every three months on A...

Страница 43: ...acity is only obtained if there is a discharge Charge does not perform a diagnosis use the Auto or Prime program to fully diagnose a battery Results The global display alternates between current avera...

Страница 44: ...il check the fault codes for details If the capacity is low the battery should be Primed again In some cases two or three Prime programs may be required to fully form a battery Duration Approximately...

Страница 45: ...ay shows the battery condition as Good Low or Poor Detailed display also shows average battery or cell voltage analyzer charge or discharge current in mA OhmTest results battery temperature and durati...

Страница 46: ...ife cycle For example take a sample of batteries to determine the Life Cycle of an entire batch of batteries Estimating performance time Discharge Only DCHOnly Discharges a battery to its end of disch...

Страница 47: ...spectrum of batteries with various SoH Increasing QuickTest accuracy confidence grade for a given battery type QuickTest Tests battery SoH by comparing battery data to data from other batteries of th...

Страница 48: ...ee cycles performed It also displays average battery or cell voltage analyzer charge or discharge current in mA OhmTest results battery temperature and duration of service Duration Approximately 30 ho...

Страница 49: ...ntage of battery capacity achieved and OhmTest results for the first and last cycles run Look for the number of cycles a cycle is a charge followed by a discharge Batteries should provide the number o...

Страница 50: ...vice Look for the green ready LED The battery capacity is measured during a discharge and if the battery is partially discharged the capacity may be lower than the target capacity This may give a Fail...

Страница 51: ...han 80 or the target capacity If batteries fail check the fault codes for details If the capacity is low the battery should be Primed again In some cases two or three Prime programs may be required to...

Страница 52: ...value is above the analyzer s OhmTest setpoint threshold the battery fails the OhmTest and should be replaced If the battery passes run the Auto or Prime program on the battery to determine whether t...

Страница 53: ...e or discharge current in mA OhmTest results battery temperature and duration of service Duration Approximately 8 10 hours for a NiCd battery using default C codes To edit the Runtime settings 1 From...

Страница 54: ...batteries with open protection circuits or with a very low voltage that the Cadex analyzer does not recognize it or gives a Shorted Code 121 message Sequence The battery is trickle charged for three...

Страница 55: ...on how the analyzer is set up see To verify C code or enter Battery ID before battery service begins page 77 press ENTER again to accept the C code settings and start Boost 5 The program runs for 3 mi...

Страница 56: ...tery temperature and duration of service The C code display screen shows a T in the upper right hand corner to indicate that a C code saved as a matrix has been stored for using with the QuickTest pro...

Страница 57: ...ld be within the range of the actual battery capacity If not erase the battery matrix press FN and then press 2 and start over Once successful test other batteries with the same capacity if possible t...

Страница 58: ...than 90 require additional time to bring their SoC to between 20 and 90 For most batteries this takes an additional 5 minutes but in some cases especially with high capacity batteries it may take long...

Страница 59: ...m the capacity by servicing the batteries on the Prime program Note the final capacity and resistance readings Take the battery with the highest capacity ensure that it is 100 or greater and the highe...

Страница 60: ...not exist for the C code i e no batteries of the same model have gone through the Q Learn or Learn programs a message appears stating that no QuickTest matrix has been found and that the Learn progra...

Страница 61: ...tteries this takes about 5 minutes However with high capacity batteries it may take longer Custom 1 2 3 and 4 By default custom programs are blank when the Cadex analyzer is shipped from the factory s...

Страница 62: ...conds 15 seconds 15 seconds Runtime Duration depends on settings Self Discharge 30 hours 60 hours 50 hours LifeCycle 1500 cycles NiCd 500 cycles NiMH 200 500 cycles 1000 cycles Discharge Only 1 hour 2...

Страница 63: ...and will display NULL CODE when inserted into the analyzer Create a C code to clear the NULL CODE message see Managing C codes page 61 Each C code is divided into three parts Basic C codes include pro...

Страница 64: ...s An adapter can save up to 10 C codes Each C code is unique and has the following characteristics Basic C code Parameters Basic C code parameters appear on the first detailed screen whenever a Batter...

Страница 65: ...critical applications that require maximum energy reserve and high reliability Fewer batteries will pass 80 Recommended default setting that provides a balance between adequate energy reserve and long...

Страница 66: ...25V cell see Voltage Display page 69 Some manufacturers may state the number of cells of their batteries To get the correct voltage multiply the number of cells by the chemistry type For example the v...

Страница 67: ...nnot be edited but they can be deleted Extended C code Parameters In general extended C code parameters can be left on their default settings For servicing intrinsically safe I S batteries or Hawker S...

Страница 68: ...bled In addition due to the very fine negative slope the current is cut in half twice towards the end of the charge cycle to ensure that the battery is fully charged this current is not reduced if the...

Страница 69: ...Rate NiCd and NiMH only The Recondition Discharge Rate parameter refers to a slow gradual discharge applied during reconditioning after the battery reaches the end of discharge voltage During this pr...

Страница 70: ...re sensing is disabled the analyzer automatically applies a rest period to allow NiMH batteries to cool down which lengthens the service time Negative Slope NiCd and NiMH only The Negative Slope measu...

Страница 71: ...d Refer to the manufacturer specifications Li ion 3 00V cell A good number of Li ion batteries have 2 50V cell as the End Of Discharge setting Refer to the manufacturer specifications Li Ph 2 00V cell...

Страница 72: ...ries that cannot accept a pulse charge some intrinsically safe batteries fall into this category Maximum Standby Voltage SLA and Li ion only The Maximum Standby Voltage is the level that SLA and Li io...

Страница 73: ...d Li ion only The End of Charge parameter defines the rate of charge the analyzer uses to determine if the battery is fully charged When the charge current drops below the End of Charge setting while...

Страница 74: ...1 00V cell End of Recognition 0 40V cell Charge Method Reverse Load 9 Default Extended C code for NiMH Batteries Parameter Default Setting Charge 1 00 C Trickle 2 Discharge 1 00 C Recondition 12 Temp...

Страница 75: ...harge 1 75V cell Default Extended C code for Li ion Batteries Parameter Default Setting Charge 1 00 C Discharge 1 00 C Temperature Sensing 0 C 45 C Max Standby Voltage 4 05V cell Max Charge Voltage 4...

Страница 76: ...following C code parameters as specified Parameter Setting Charge 0 10 C Discharge 0 10 C Charge Method DC charge End Of Discharge 0 96V cell Hawker SLA Batteries Before servicing Hawker SLA batterie...

Страница 77: ...To set the user input required by the Cadex analyzer before battery service begins page 77 Select a C code 1 From the global display press the station key 2 Press or to scroll to the C code to select...

Страница 78: ...ENTER 7 Press or to scroll to YES to accept changes and press ENTER 8 Press ESC twice to return to the global display Create or Edit a C code 1 From the global display press the station key 2 Use the...

Страница 79: ...LTS of the battery to be serviced see Battery Voltage Volts page 49 10 Press to move to mAh 11 Press or or use the keypad to enter the battery capacity in milliampere hours mAh see Battery Rating page...

Страница 80: ...elect characters for the setup name 5 Press or to move the cursor between character positions within the setup name There are ten positions available 6 Press ENTER 7 Press or to scroll to YES to accep...

Страница 81: ...lobal display press the station key for the source adapter 3 Use the or key to scroll to the C code 4 Press FN and then press 3 5 Press the station key for the target adapter This can be the same as t...

Страница 82: ...5 Press or to scroll to YES to accept changes and press ENTER 6 Press ESC twice to return to the global display Cadex Electronics Inc C7000 C Series Battery Analyzers 66...

Страница 83: ...nd time information 5 Press or to move between fields year month day hour minute and second 6 Press or or use the number pad to enter the correct date and time information for each field 7 Press ENTER...

Страница 84: ...e every time a key is pressed on the Cadex analyzer When various service events occur on the analyzer such as program completion an event alert is sounded To turn sounds ON or OFF 1 From the global di...

Страница 85: ...ge for the battery On some NiCd and NiMH batteries manufacturers may rate their batteries based on 1 25V cell rather than 1 2V cell This can also be set on the analyzer see Battery Voltage Volts page...

Страница 86: ...ll to OPTION CONTROLS and then press ENTER 3 Press or to scroll to SET SERVICE COUNTER and then press ENTER 4 Press or or use the number pad to enter the number of batteries to service before the anal...

Страница 87: ...leared 1 From the global display press FN and then press 5 2 Press ESC to return to the global display Connecting to BatteryShop or a Printer The Cadex analyzer has a RS232 DB 9 pin female serial port...

Страница 88: ...ous output A PC can be used to manually monitor battery data Use the cable supplied with BatteryShop to connect to the analyzer serial port or make one using the configuration shown in Typical Serial...

Страница 89: ...ress ENTER 6 Press or to scroll to YES to accept changes and press ENTER 7 Press to scroll to SERIAL PORT SETTINGS and then press ENTER Skip this step if connecting to BatteryShop or the Dymo CoStar S...

Страница 90: ...and 4 DTR together on the printer s DB 9 connector Other jumpers may be also required Check the printer manual for specific information Security The Cadex analyzer offers three security levels for pro...

Страница 91: ...gram Settings Change Program Settings Option Controls Change Battery startup options Change Company name Change Sound control options Change Voltage display options Print Utilities Select battery serv...

Страница 92: ...the global display press MENU 2 Press or to scroll to SYSTEM SECURITY and then press ENTER 3 Press or to scroll to CHANGE PASSWORD and then press ENTER 4 Enter the old password using the number pad an...

Страница 93: ...ly The Cadex analyzer asks to verify C code settings only default The Cadex analyzer starts the program using the active C code without asking to enter the Battery ID or verify the C code To verify C...

Страница 94: ...following programs QuickTest Q Learn Learn and Life Cycle OhmTest is included in these programs and the settings cannot be changed To turn Automatic OhmTest on or off 1 From the global display press M...

Страница 95: ...e 148 TIME default CAPACITY 6 Press ENTER 7 Press or to scroll to YES to accept changes and press ENTER 8 Press ESC twice to return to the global display Termination Condition on dT dt The Termination...

Страница 96: ...ndependent of setting Battery Adapter inserted in the station Program and target capacity settings programmed into the analyzer station will override the C codes programmed in the adapter Saving progr...

Страница 97: ...ter Power Failure If there is a power failure the back up memory in the analyzer keeps service data for one hour If the power failure lasts less than an hour battery service resumes from where it left...

Страница 98: ...is in service Alt Edit Enters unique names for C codes Recalibration Counter The analyzer can be programmed to notify when to calibrate the adapter after it has serviced a specified number of batterie...

Страница 99: ...the C code description the cycles performed on the battery charge and discharge rates any applicable fault codes and final capacities For a sample battery service report see Figure 6 page 85 The Syste...

Страница 100: ...bel This label contains a bar code representing either the battery ID number or the C code For samples of bar code and battery labels see Figure 7 page 86 Cadex Electronics Inc C7000 C Series Battery...

Страница 101: ...Cycles 0 Elapsed Time 0 Days 6 Hours 40 Minutes BATTERY PARAMETERS Battery C Code 40 02 016 0505 505 3407 Program Auto Target Capacity 80 Battery Type 42 Lithium Ion Number of Cells 2 7 2V Battery Rat...

Страница 102: ...rt or Label printing 1 Make sure the printer or a label printer is connected to the analyzer and it is working see Connecting to BatteryShop or a Printer page 71 2 From the global display press MENU 3...

Страница 103: ...ing to BatteryShop or a Printer page 71 Tip Reports and labels can be printed through the menu under PRINT UTILITIES Print a battery service report 1 Perform the required service on the battery Do not...

Страница 104: ...label with a battery ID bar code 1 Perform the required service on the battery Do not remove the battery from the adapter 2 Press PRINT 3 Press the station key of the station that contains the battery...

Страница 105: ...26 BATTERY REMOVED 01 19 2000 10 25 0 2 18 PROCESS SUSPENDED 01 19 2000 10 25 0 2 188 SUSPENDED PROCESS ABORTED 01 19 2000 10 25 0 2 17 BATTERY REMOVED Figure 8 Sample event log Setting up the Event L...

Страница 106: ...Event Log To print the event log 1 Make sure the printer or a label printer is connected to the analyzer and it is working see Connecting to BatteryShop or a Printer page 71 2 From the global display...

Страница 107: ...inal program see Figure 9 page 92 Note When using BatteryShop the software s Data Monitor function is similar to the Data Log Two types of text strings are created when logging data The first is the e...

Страница 108: ...gs not those of the computer Time This is the time the data string was created using the 24 hour clock and in the format hhmmss This string reflects the Cadex analyzer time settings not those of the c...

Страница 109: ...slash characters separate the four elements Battery capacity In most cases this field displays the current or most recent battery capacity and the previous battery capacity both as percentages of the...

Страница 110: ...event strings also contain a battery data field For example when an automatic OhmTest is run as part of a program the event string generated includes the OhmTest results in m Sample text strings Here...

Страница 111: ...discharging process 7 terminal voltage is 1419 mV discharge current is 401mA and battery temperature is 35 C Current battery capacity is 85 previous capacity was 37 0 2 CDX01 01 25 2001 090500 250 5 1...

Страница 112: ...log data to a computer 1 From the global display press MENU 2 Press or to scroll to SYSTEM SETUP and then press ENTER 3 Press or to scroll to SERIAL PORT DEVICE and then press ENTER 4 Press or to scr...

Страница 113: ...its per second 9600 Data Bits 8 Parity None Stop Bits 1 Flow Control None 5 Click OK The HyperTerminal screen appears The bottom left hand corner of the screen should display the message Connected h m...

Страница 114: ...perTerminal 2 Double click Cadex analyzer Connection or the name given to the connection when it was first set up HyperTerminal opens and starts displaying data sent from the Cadex analyzer 3 Click Tr...

Страница 115: ...he text file to open in Microsoft Excel 6 Click Open Use Microsoft Excel functions to analyze graph or create a report of the data Note The data is not limited to spreadsheet programs Depending on wha...

Страница 116: ...line Help for detailed instructions Custom programs can run virtually any sequence of service cycles They are stored in the analyzer to be globally used by any adapter A custom program consists of pha...

Страница 117: ...battery for the specified time period in hhh mm ss format at the charge rate set in the extended C code Recondition Time for 000 00 00 Reconditions deep discharges the battery for the specified time p...

Страница 118: ...h describes the action to be taken if the battery fails the test the condition is false IF Statements Choose from ten different test conditions or IF statements when setting tests for phases 1 through...

Страница 119: ...Total Capacity 5 Selects the TRUE statement if the capacity during the last discharge cycle is greater than 5 otherwise selects the FALSE statement IF User Defined Timeout Selects the TRUE statement...

Страница 120: ...hase Done REPEAT 0 times Repeats actions in the current phase the number of times specified Available settings 1 to 8 FOREVER The program continues forever See the IF Loop Count Max and IF Loop Count...

Страница 121: ...isplay press MENU 2 Press or to scroll to PROGRAM SETTINGS and then press ENTER 3 Press or to scroll to CUSTOM PROGRAMS and then press ENTER 4 Press or to scroll to the program to create or edit for e...

Страница 122: ...ove to Cycle 1 Press or to select the action to be performed There is only one cycle for Phase Done 1 After all the settings have been entered press ENTER 2 Enter a name for the program if desired Pre...

Страница 123: ...t capacity complete the program Phase Done If the target capacity is not met apply the recondition cycle Phase 3 Phase 3 Recondition and charge the battery Phase 4 Discharge to find capacity after the...

Страница 124: ...e Go to Phase 4 Phase 1 Cycle 1 Cycle 2 False Go to Phase 3 True Go to Done Test True False Phase 2 Cycle 1 Cycle 2 Test True False Phase 3 Cycle 1 Cycle 2 Test True False Phase 4 Cycle 1 Cycle 2 Test...

Страница 125: ...hat the power cord is properly inserted and there is power available If the analyzer does not power up then primary input fuse may need to be replaced see Appendix D Parts and Accessories page 154 To...

Страница 126: ...are available from Cadex Electronics Inc the Firmware Utility software comes with BatteryShop The current version of the firmware is always displayed in the lower left hand corner of the analyzer star...

Страница 127: ...fe Cycle and custom programs Battery startup settings Key sound and alert sound USB port device Voltage display Service counter number of batteries serviced The setting for the serial port device chan...

Страница 128: ...ttery Adapters 2 From the global display press MENU 3 Press or to scroll to SYSTEM SETUP and then press ENTER 4 Press or to scroll to CALIBRATE VOLTAGE and then press ENTER 5 Firmly insert the four vo...

Страница 129: ...es or single cells operating at high charge or discharge currents OhmTest QuickSort and QuickTest results can also be affected in some cases dramatically To calibrate an adapter 1 Make sure that there...

Страница 130: ...he new value If the new calibration is over 400m the new value is rejected Acceptable Calibration Values for New Adapters General calibration values are provided below to help gauge whether a calibrat...

Страница 131: ...These ranges are only for new adapters shorted with gold plating Older adapters or those adapters shorted with different materials may have higher values 115...

Страница 132: ...tartup under the Option Controls see To set user input page 77 Battery continually cycles without ending on QuickTest Battery Cells may be soft or in poor condition Verify battery condition using the...

Страница 133: ...recognized when inserted in the analyzer Ensure that the adapter is firmly inserted into the analyzer Verify that the battery is correctly and firmly inserted into the adapter Ensure that the contacts...

Страница 134: ...the analyzer is intermittent The battery may be intrinsically safe Change the charge method in the extended C code to DC Charge lower the charge and discharge rates reduce the end of discharge setting...

Страница 135: ...a label at the back 16K adapters are needed for the QuickTest Q Learn and Learn programs Reports or labels are not printing Check the serial port setup for the serial printer see Connecting Other Devi...

Страница 136: ...tached printer Analyzer does not respond to input and there is continuous beeping Incomplete boot or power failure during in boot up Remove the adapters and restart the analyzer No sounds are heard Tu...

Страница 137: ...ights that are on or flashing What happened when the problem occurred Move the adapter and or battery between stations to isolate if it is a battery or adapter issue For questions related to batteries...

Страница 138: ...Cadex Electronics Inc C7000 C Series Battery Analyzers 122...

Страница 139: ...To view the detailed warning message press the appropriate station key in this case 2 and then press A display similar to this one appears Messages and warnings are listed in this appendix by code num...

Страница 140: ...full Press the Esc key to clear the buffer and restart the analyzer Services may resume N A Not Applicable QuickTest or OhmTest has not yet been completed N R Not readable QuickTest could not determi...

Страница 141: ...GE DISCHARGING 8 INSERT INSERT THE BATTERY 9 CHG WAIT CHARGE WAIT 10 EMPTY NO BATTERY 11 START START BATTERY PROCESS 12 COLD WAIT BATTERY TOO COLD 13 HOT WAIT BATTERY TOO HOT 14 OVERHEAT BATTERY OVER...

Страница 142: ...OUT 115 FAIL 115 TARGET CAPACITY NOT MET in service 116 FAIL 116 TARGET CAPACITY NOT MET after service 118 ALERT 118 CHRGE CURRENT REDUCED 120 FAIL 120 OVER VOLTAGE 121 REVERSED BATTERY REVERSED 122 S...

Страница 143: ...LIBRATION FAULT 171 FAULT SMART ADAPTER FAULT 172 FAULT SMART BATTERY FAULT 175 LOW SOC BATTERY UNDERCHARGED 176 HIGH SOC BATTERY OVERCHARGED 177 ALERT 177 BATTERY UNDERCHARGED 178 ALERT178 BATTERY OV...

Страница 144: ...ssage 209 INV ADAPT ADAPTER DATA INVALID 210 BAD ADAPT BAD ADAPTER 211 NULL CODE NULL C CODE IN ADAPTER 214 C CODE U S C CODE UNUSABLE 250 None None battery being processed Cadex Electronics Inc C7000...

Страница 145: ...If the message persists Press Esc ADAPTER NOT SET UP 208 Adapter is not programmed with a C code or the C code is invalid Delete and re enter the C code Contact Cadex to upgrade firmware ADAPTER REMOV...

Страница 146: ...he battery may be faulty Try a different battery in the same station Single Cell NiCd or NiMH batteries may produce this error on the C7400ER C Service single cells on the C7200 C or C7400 C Check the...

Страница 147: ...ischarge is repeated up to 5 times until SoC is below 90 If OhmTest is running the program is aborted Discharge the battery before running OhmTest again Turn off the automatic OhmTest If error continu...

Страница 148: ...e initial charge cycle the voltage remains low Ensure battery leads are firmly connected to the battery Battery may be fully discharged Recharge battery in its original charger before placing it in th...

Страница 149: ...r five minutes after which QuickTest restarts Charge is repeated up to 5 times until SoC is above 20 If OhmTest is running the program is aborted Partially charge the battery before running OhmTest ag...

Страница 150: ...s so the negative slope is not well defined The program proceeds to the next cycle Wait until processing is complete because the Auto and Prime programs will attempt to correct this warning through se...

Страница 151: ...is new or has been in storage use the Prime program CHARGE CYCLE COMPLETE 30 Charge cycle completed Program is going to the next step CHARGE TIMEOUT 144 Charge time has exceeded the expected value fo...

Страница 152: ...n there is a bug in the custom program verify the custom program statements CYCLE RESUMED 32 Power resumed or the battery is re inserted into the adapter DCHG CYCLE COMPLETE 31 Discharge cycle complet...

Страница 153: ...CKLE CHARGE 159 Battery temperature has exceeded its maximum setting after service has ended and battery was on trickle charge The trickle charge stops Verify that the mAh rating of the battery matche...

Страница 154: ...ts Verify that correct contacts are used Verify that the battery is properly inserted Verify that the C code is correct for the battery Reduce the charge rate in extended C code Increase end of discha...

Страница 155: ...could not be obtained in allotted time due to high battery capacity for set charge current incorrect voltage setting or shorted cells Verify C code settings and battery rating Replace battery if low...

Страница 156: ...e The battery acted as if it was fully charged even though it isn t Increase the charge rate in the C code If the battery was in storage use Ext Prime If all fails discard the battery NULL C CODE IN A...

Страница 157: ...gram is complete PROCESS RESUMING 25 Code 25 Battery service is continuing after a power interruption This message appears after the initial startup screen and remains until the analyzer determines th...

Страница 158: ...ity or state of health is displayed Faults or warnings if any were corrected Remove battery and use as normal RECONDITION TIMEOUT 146 Recondition time has exceeded the expected value for the battery P...

Страница 159: ...tes in 5 seconds and will continue to the next step of the program RESTING 19 Station is in a rest period as specified in the custom program The program will proceed to the next step when resting peri...

Страница 160: ...the Max Standby Voltage SETTING UP CALIBRATION 22 Station is preparing for a calibration process If message persists remove the adapter Turn off the analyzer SMART ADAPTER FAULT 171 The analyzer has o...

Страница 161: ...are chip in the analyzer may be loose Contact Cadex for instructions to reinsert firmware TARGET CAPACITY NOT MET 115 Battery capacity is below the target capacity The analyzer attempts to improve the...

Страница 162: ...rade the adapter If the battery is NiCd or NiMH turn off the temperature sensing If the battery is known to be good or the adapter has two contacts in these adapters the negative contact is a thermist...

Страница 163: ...utes and then charge again Battery is new Use the Prime program to prepare the battery for use Raise End of Charge SLA Li ion ad Li Ph to 0 10C Check that correct contacts are used UNABLE TO LEARN MAT...

Страница 164: ...rrent constant voltage CC CV method for Li ion Li Ph and SLA batteries NiCd and NIMH batteries The C7x00 analyzer uses a constant current algorithm to charge NiCd and NiMH batteries A current and volt...

Страница 165: ...tage plateau or temperature rise more than dT dt the current is reduced by half and the charge continues until the battery reaches full charge For NiMH batteries the current is often reduced by half t...

Страница 166: ...hree stages during the charge Stage 1 the battery is charged at a constant current this current is the Charge Rate in the Extended C code until the battery reaches the Maximum Charge Voltage set in th...

Страница 167: ...Charge has been reached In both cases of Optimization settings exceeding dT dt will fail a battery Stage 3 After the charge has completed the battery is maintained at a constant voltage level this is...

Страница 168: ...ds the current scales down large batteries may go on waiting queue Line voltages 100 240VAC 50 60Hz 1 5A max 100 240VAC 50 60Hz 1 75A max 100 120 200 240VAC 50 60Hz 4A max Chemistries Lithium ion Lith...

Страница 169: ...d on recommended monthly maintenance Each analyzer services two battery batches every 24h day and night run 20 days per month Physical Length Width Height Weight 12 1 312mm 9 4 240mm 3 5 90mm 7 1lb 3...

Страница 170: ...n kit with instructions and calibration adapters 92 770 0212 Power Cord 6 68 723 1804 Cadex User s Manual 89 307 1013 C7200 C C7400 C Primary Fuse T2 0A 250 V 52 546 0200 C7400ER C Primary Fuse T5 0A...

Страница 171: ...85 basic programs 25 See also programs Auto 25 26 Charge 25 27 Prime 26 27 Quicktest 26 31 batteries basic service 20 displaying number serviced 71 Gell SLA 61 Hawker SLA 51 60 136 inserting 20 intrin...

Страница 172: ...arge rate 52 end of charge 57 end of discharge 54 negative slope 54 recondition discharge rate 53 temperature sensing 54 trickle charge rate 53 C Codes 18 copying 65 creating 62 deleting 65 displaying...

Страница 173: ...display 123 detailed 14 lights LEDs 15 displaying C Codes 21 61 event log 90 firmware version 110 number of batteries serviced 71 done phase 104 editing Boost program 39 C Codes 62 64 custom programs...

Страница 174: ...61 matrix Quicktest 44 copying 65 messages 92 123 modifying See also editing name C Code 50 negative slope 54 NULL code 20 128 OhmTest program 30 36 111 113 131 133 editing 36 OhmTest automatic 78 131...

Страница 175: ...53 removing batteries 19 battery adapters 19 security 76 replacing primary input fuse 109 reports adapter setup 83 battery service 83 85 printing 87 system setup 83 resetting extended C Code parameter...

Страница 176: ...See security system settings 67 automatic OhmTest 78 battery startup 77 calibration 112 charge optimization 79 sounds 68 voltage 69 system setup report 83 target capacity 8 49 80 107 133 145 changing...

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