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WARNING

Dark colored oil may indicate a hazardous pump condition which
could cause personal injury.

If dark oil similar to the example shown is observed, you have to
contact the Busch Customer Service without delay.

Oil change

DANGER

If the vacuum pump has pumped gases that were contaminated
with foreign bodies that are hazardous to health, the oil is also
contaminated with these foreign bodies.

There is a health hazard when changing contaminated oil.

There is also a danger to the environment.

Wear protective clothing when replacing contaminated oil.

Contaminated oil must be treated specially and must be disposed
of according to applicable regulations.

Draining used oil

NOTE

: After switching off the vacuum pump at normal operating

temperature wait no more than 20 minutes before the oil is drained.

l

Make sure that the vacuum pump is switched off and cannot ac-
cidentally be switched on again

l

Make sure that the vacuum pump is vented to atmospheric pres-
sure

l

Put a drain tray underneath the oil drain plugs (ODP)

l

Remove the oil drain plugs (ODP)

l

Carefully remove the drain plugs

l

Drain the oil

l

Because of wear and tear on the seals replace the current drain
plugs with new ones

When the oil flow has stopped:

u

Close the oil drain plugs (ODP)

l

Switch on the vacuum pump for a few seconds

l

Make sure that the vacuum pump is switched off and cannot ac-
cidentally be switched on again

l

Remove the oil drain plugs again and drain any remaining oil

l

Check that no metal swarf sticks to the magnet of the drain plug,
clean if necessary

l

Refit the oil drain plugs and tighten up

l

Dispose of the used oil in compliance with applicable regulations

CAUTION

Because the ends of the drain plugs are magnetic, metal swarf can
stick to them. Always clean away this swarf when removing the
drain plugs.

Because of wear and tear of the seals, it is recommended to replace
the drain plugs whenever the oil is changed.

Filling in new oil

l

Prepare the quantity of oil needed (see “Oil type/quantity”)

WARNING

The use of chemically contaminated or polluted oil can lead to
hazardous pump conditions which could cause personal injury.

NOTE

: The quantity of oil specified in the installation handbook is of

informative nature only. Check the oil level with the help of the va-
rious oil sight glasses on the vacuum pump.

l

Make sure that the drain plugs have been fitted properly and that
they do not leak

CAUTION

Only fill in oil through the oil filler opening.

l

Unscrew the oil filler cap (OFP)

l

Fill in oil up to the middle of the oil sight glass

l

Make sure that the oil level lies between the MIN and MAX mar-
kings on the oil sight glasses

l

Make sure that the seals of the filler cap are not damaged and
that they sit properly. Replace them if necessary

l

Screw on the filler cap again

Checking the cooling water

Checking the cooling water flow

l

Check the cooling water flow regularly

If the flow drops, check for leaks

u

Make sure that the specifications of the cooling water are fol-
lowed

Checking the nitrogen

Checking the nitrogen flow

l

Check the nitrogen flow regularly

If the flow drops, check for leaks

u

Make sure that the specifications of the nitrogen are followed

Checking the current consumption

l

Check the current intensity of the motor

An increased intensity is an indication for a fault (see “Troubleshoo-
ting”)

Checking the silencer (accessory)

l

Make sure that the condensate does not collect at the exhaust of
the vacuum pump

l

Drain the condensate and collect it in a container

l

Dispose of the condensate according to applicable environmental
protection regulations

l

Check the silencer regularly and clean it if necessary

Maintenance

BC 0600 F

Page 18

0870767449 (En)

Содержание COBRA BC 0600 F

Страница 1: ...bi Screw and Roots Vacuum Pumps COBRA BC 0600 F Standard version Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870767449 181024 Original...

Страница 2: ...mp on off 15 First start up of the system 15 Switching the system off 16 Maintenance 16 Maintenance program 16 Weekly 16 Monthly 17 Yearly 17 Every 16 000 hours of operation at the latest after 4 year...

Страница 3: ...ons NC Nitrogen connections CP PLC box EB Eyebolts CPC PLC connection ES Emergency stop button EMO MB On off switch Main circuit breaker CAO Extracting ventilator RF Ventilator EC Electrical connectio...

Страница 4: ...BC 0600 F Page 4 0870767449 En TSA DGF DGR2 DGR1 PSA PS MOT2 MOT1 CWM CWR OSG1 OSG4 OFP TS1...

Страница 5: ...BC 0600 F 0870767449 En Page 5 MB PWS CT CB MB On off switch Main circuit breaker PWS DC Power Supply CT Current Transducer CB Circuit breaker...

Страница 6: ...not suitable for continuous duty at a pressure more or equal than 150 mbar Caution the operating cycle of 150 mbar must not exceed more than 5 min For other applications contact your Busch representat...

Страница 7: ...ted in the middle hole is preset at 2 l min and can be adjusted with valve DGR 1 depending on the appli cation Nitrogen flow injected in the hole on cylinder endplate side is preset at 10 l min and ca...

Страница 8: ...be observed when installing the pump in potentially explosive en vironments The maintenance instructions must be observed and respected It is vital that these installation and maintenance instruction...

Страница 9: ...d nitrogen quick connections inlet first then outlet l Put the label or warning board Maintenance processing on or next to the pump Emergency off circuit description l The Emergency off circuit may be...

Страница 10: ...vacuum pump incl drive motor If any accesso ries that could upset the balance of the vacuum pump are installed or if the vacuum pump is delivered without drive motor it is necessary to add a belt or r...

Страница 11: ...verpressure 2 5 bar relative Water hardness 5 dGH NOTE 1 german degree 1 dGH 1 78 french degree 1 25 e english degree 17 9 mg kg CaCO3 american hardness Minimum flow rate 3 4 l min for the standard ve...

Страница 12: ...ump is connected to the vacuum line l Make sure that the nominal diameter of the exhaust line is at least equal to the diameter of the exhaust flange of the vacuum pump to prevent a drop in the perfor...

Страница 13: ...following regulations IEC 364 or CENELEC HD 384 or DIN VDE 0100 IEC Report 664 or DIN VDE 0110 VBG 4 or corresponding national regulations on accident preven tion Power wiring connection Power wiring...

Страница 14: ...device u Close the shut off device If the intake line is not equipped with a shut off device u Place a rubber plate on the intake flange l Let the vacuum pump run for a few minutes l Stop the vacuum p...

Страница 15: ...insulated vacuum pump CAUTION The COBRA BC 0600 F vacuum pumps could be delivered without oil without cooling water Operation without oil will result in damage to the vacuum pump The vacuum pump must...

Страница 16: ...ed off and that it cannot be switched on again acciden tally Follow the shutdown procedure in the section Lock Out Tag Out procedure stop the pump with the LCD control press on STOP button during 10s...

Страница 17: ...emergency stop button l Switch on the water and nitrogen quick connections outlet first then inlet l Make sure that the Necessary installation instructions are follo wed l Start the pump with the LCD...

Страница 18: ...them Always clean away this swarf when removing the drain plugs Because of wear and tear of the seals it is recommended to replace the drain plugs whenever the oil is changed Filling in new oil l Prep...

Страница 19: ...edure described in the chapter Installation and Commissioning Dismantling and Disposal of the vacuum pump DANGER In case the vacuum pump has conveyed gases that have been contaminated with harmful for...

Страница 20: ...hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check the oil level with the help of the var...

Страница 21: ...mate pressure 50 Hz 60 Hz kW kW 1 9 2 1 Nominal motor speed DP 50 Hz DP 60 Hz min 1 3000 3600 Nominal motor speed MB 50 Hz MB 60 Hz min 1 3000 3600 Noise level EN ISO 2151 dB A 62 Ambient temperature...

Страница 22: ......

Страница 23: ...equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machinery Safety dis...

Страница 24: ...Majang myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam T...

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