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NOTE

: VCI is the abbreviation for “volatile corrosion inhibitor”. The

VCI molecule is an organic corrosion inhibitor in the vapour phase.
Integrated in various carriers such as film, cardboard, paper, foam, li-
quid and powder, it protects the parts against corrosion as a result of
its action in the vapour phase. However, VCI packaging can attack syn-
thetic surfaces and surfaces of other elastomers. If in doubt, please
contact your nearest distributor. VCI packaging provides several years
of protection against corrosion, even under the harshest of conditions:
overseas shipment, extended storage before use.

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Wrap the vacuum pump in a VCI film

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Store the vacuum pump

if possible, the vacuum pump should be stored in its original
packaging,

indoors,

dry,

in a dust-free and

vibration-free room

Start-up of the vacuum pump after storage:

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Make sure that all protective elements, stoppers or adhesive tapes
attached before preservation have been removed

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Switch on the vacuum pump in the sequence described in the
chapter “Installation and Commissioning”

Installation and Commissioning

Installation prerequisites

CAUTION

In case of non-compliance with the installation prerequisites, parti-
cularly in case of insufficient cooling:

Risk of damage or destruction of the vacuum pump and its compo-
nents!

Risk of personal injury!

The installation prerequisites must be complied with.

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Please ensure that the integration of the vacuum pump is com-
pliant with the safety requirements of the Machine Directive
2006/42/EC (concerning the responsibility of the system’s manu-
facturer into which the vacuum pump is to be incorporated, please
also refer to the note in the EU-Declaration of Conformity).

WARNING

Local regulations regarding the motors and electric control ele-
ments must be observed when installing the pump in potentially
explosive environments. Make sure before start-up that all safety
measures have been followed.

Local installation

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Make sure that the environment of the vacuum pump is not po-
tentially explosive

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Make sure that the following ambient conditions are fulfilled:

Ambient temperature: 0 ... 40 °C (32 ... 104 °F)

Ambient pressure: atmosphere

Humidity range: 20 to 95%

Altitude: up to 1000 m

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Make sure that the cooling water fulfills the following require-
ments:

Temperature: 10 - 30 °C

Overpressure: 2 - 5 bar (relative)

Water hardness: < 5 ° dGH

NOTE:

1° (german degree = 1° dGH) = 1,78° (french degree) = 1,25 e

(english degree) = 17,9 mg/kg CaCO3 (american hardness)

Minimum flow rate: 3 - 4 l/ min for the standard version

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Make sure that the cooling water is neutral and clean

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Make sure that the cooling water outlet is unpressurised

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Make sure that the nitrogen fulfills the following requirements:

Overpressure: 1,5 bar

Approximate flow rate: 10 - 22 l/ min

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Make sure that the ambient conditions correspond to the protec-
tion class of the motor (according to nameplate)

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Make sure that the vacuum pump is placed on or fastened to a ho-
rizontal surface

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Make sure that the vacuum pump is level

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Make sure that the vacuum pump is at least 1 m away from any
wall to ensure good cooling

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Make sure that the vacuum pump is easily accessible and that the
selected installation site fulfills the requirements for assembly/ dis-
mantling

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Make sure that no temperature-sensitive parts (for example, of
plastic, wood, cardboard, paper, electronic parts) come into
contact with the hot surfaces of the vacuum pump

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Make sure that the installation site or assembly area is ventilated in
such a way that adequate cooling of the vacuum pump is ensured

CAUTION

The surface temperature of the vacuum pump can exceed 50°C

when the vacuum pump is in operation.

Danger of burns!

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Make sure that no-one can touch the vacuum pump accidentally.
If necessary, attach safeguard

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Make sure that the oil sight glasses (OSG) are easily accessible

If oil changes are to be made on site:

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Make sure that the oil drain and oil filler are easily accessible

Inlet connection

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Make sure that the protection that was attached to prevent pene-
tration of particles during transport has been removed before the
vacuum pump is connected to the vacuum line

CAUTION

Do not put hands into the inlet aperture.

Risk of body damage!

CAUTION

The intake of liquids or solid particles can lead to the destruction of
the vacuum pump

If the sucked gas contains dusts or solid foreign bodies:

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Make sure that a filter or protective grating is installed at the
extraction point

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Make sure that the nominal diameter of the intake line is at least
equal to the diameter of the intake flange of the vacuum pump to
prevent a drop in the performance of the vacuum pump in the case
of a smaller cross-section

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Make sure that the vacuum pump is connected with leakproof lines

BC 0600 F

Installation and Commissioning

0870767449 (En)

Page 11

Содержание COBRA BC 0600 F

Страница 1: ...bi Screw and Roots Vacuum Pumps COBRA BC 0600 F Standard version Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870767449 181024 Original...

Страница 2: ...mp on off 15 First start up of the system 15 Switching the system off 16 Maintenance 16 Maintenance program 16 Weekly 16 Monthly 17 Yearly 17 Every 16 000 hours of operation at the latest after 4 year...

Страница 3: ...ons NC Nitrogen connections CP PLC box EB Eyebolts CPC PLC connection ES Emergency stop button EMO MB On off switch Main circuit breaker CAO Extracting ventilator RF Ventilator EC Electrical connectio...

Страница 4: ...BC 0600 F Page 4 0870767449 En TSA DGF DGR2 DGR1 PSA PS MOT2 MOT1 CWM CWR OSG1 OSG4 OFP TS1...

Страница 5: ...BC 0600 F 0870767449 En Page 5 MB PWS CT CB MB On off switch Main circuit breaker PWS DC Power Supply CT Current Transducer CB Circuit breaker...

Страница 6: ...not suitable for continuous duty at a pressure more or equal than 150 mbar Caution the operating cycle of 150 mbar must not exceed more than 5 min For other applications contact your Busch representat...

Страница 7: ...ted in the middle hole is preset at 2 l min and can be adjusted with valve DGR 1 depending on the appli cation Nitrogen flow injected in the hole on cylinder endplate side is preset at 10 l min and ca...

Страница 8: ...be observed when installing the pump in potentially explosive en vironments The maintenance instructions must be observed and respected It is vital that these installation and maintenance instruction...

Страница 9: ...d nitrogen quick connections inlet first then outlet l Put the label or warning board Maintenance processing on or next to the pump Emergency off circuit description l The Emergency off circuit may be...

Страница 10: ...vacuum pump incl drive motor If any accesso ries that could upset the balance of the vacuum pump are installed or if the vacuum pump is delivered without drive motor it is necessary to add a belt or r...

Страница 11: ...verpressure 2 5 bar relative Water hardness 5 dGH NOTE 1 german degree 1 dGH 1 78 french degree 1 25 e english degree 17 9 mg kg CaCO3 american hardness Minimum flow rate 3 4 l min for the standard ve...

Страница 12: ...ump is connected to the vacuum line l Make sure that the nominal diameter of the exhaust line is at least equal to the diameter of the exhaust flange of the vacuum pump to prevent a drop in the perfor...

Страница 13: ...following regulations IEC 364 or CENELEC HD 384 or DIN VDE 0100 IEC Report 664 or DIN VDE 0110 VBG 4 or corresponding national regulations on accident preven tion Power wiring connection Power wiring...

Страница 14: ...device u Close the shut off device If the intake line is not equipped with a shut off device u Place a rubber plate on the intake flange l Let the vacuum pump run for a few minutes l Stop the vacuum p...

Страница 15: ...insulated vacuum pump CAUTION The COBRA BC 0600 F vacuum pumps could be delivered without oil without cooling water Operation without oil will result in damage to the vacuum pump The vacuum pump must...

Страница 16: ...ed off and that it cannot be switched on again acciden tally Follow the shutdown procedure in the section Lock Out Tag Out procedure stop the pump with the LCD control press on STOP button during 10s...

Страница 17: ...emergency stop button l Switch on the water and nitrogen quick connections outlet first then inlet l Make sure that the Necessary installation instructions are follo wed l Start the pump with the LCD...

Страница 18: ...them Always clean away this swarf when removing the drain plugs Because of wear and tear of the seals it is recommended to replace the drain plugs whenever the oil is changed Filling in new oil l Prep...

Страница 19: ...edure described in the chapter Installation and Commissioning Dismantling and Disposal of the vacuum pump DANGER In case the vacuum pump has conveyed gases that have been contaminated with harmful for...

Страница 20: ...hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check the oil level with the help of the var...

Страница 21: ...mate pressure 50 Hz 60 Hz kW kW 1 9 2 1 Nominal motor speed DP 50 Hz DP 60 Hz min 1 3000 3600 Nominal motor speed MB 50 Hz MB 60 Hz min 1 3000 3600 Noise level EN ISO 2151 dB A 62 Ambient temperature...

Страница 22: ......

Страница 23: ...equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machinery Safety dis...

Страница 24: ...Majang myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam T...

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