background image

Checking the leak-protection

non-return valve (accessory)

l

Check the leak-protection non-return valve regularly and clean it if
necessary

CAUTION

Wear protective clothing when carrying out maintenance work on

the silencer and leak-protection non-return valve.

There could still be residues of contamination.

Overhaul

CAUTION

Inappropriate maintenance work on the vacuum pump can damage
the pump.

Danger of explosion!

If requirements are not met, the vacuum pump may not be switched
on!

Should work exceed the dismantling work described in this
handbook, it may only be carried out by authorized persons.

DANGER

In case the vacuum pump has conveyed gases that have been
contaminated with foreign materials that are dangerous to health,
the oil and condensates will also be contaminated.

These foreign materials can infiltrate the pores, recesses and other
internal spaces of the vacuum pump.

Danger to health when the vacuum pump is dismantled.

Danger to the environment.

Prior to shipping, the vacuum pump must imperatively be deconta-
minated and the degree of contamination must be documented in a
declaration of decontamination (“Declaration of Contamination of
Vacuum Equipment and Components”), which can be downloaded
from www.buschvacuum.com.

Busch service will only accept vacuum pumps that come with a com-
pletely filled in and legally binding signed form.

Removal from service

Temporary removal from service

Before disconnecting the intake and exhaust lines and switching off the
cooling water and nitrogen lines, make sure that the lines have adjus-
ted to atmospheric pressure

Recommissioning

l

Make sure that the various protective elements, stoppers or adhe-
sive tapes have been removed

l

Switch on the vacuum pump by following the procedure described
in the chapter “Installation and Commissioning”

Dismantling and Disposal of the
vacuum pump

DANGER

In case the vacuum pump has conveyed gases that have been
contaminated with harmful foreign material which are harmful to
health, the oil and the condensates will also be contaminated with
harmful foreign material.

These foreign materials can infiltrate the pores, recesses and other
internal spaces of the vacuum pump.

Danger to health during dismantling of the vacuum pump.

Danger to the environment.

During dismantling of the vacuum pump protective equipment and
clothing must be worn.

Prior to shipping, the vacuum pump must imperatively be deconta-
minated and the degree of contamination must be documented in a
declaration of decontamination (“Declaration of Decontamina-
tion”), which can be downloaded from www.buschvacuum.com.

Used oil and condensates must be disposed of separately in com-
pliance with applicable environmental regulations.

When the product has reached the end of its lifetime:

decontaminate the vacuum pump

CAUTION

Only authorized personnel may carry out dismantling work on the
vacuum pump. Before work begins, the operator of the vacuum
pump must fill in a form or a “Declaration of Decontamination” that
provides information on possible dangers and appropriate measures.

If this form has not been filled in completely and signed, the va-
cuum pump may not be dismantled.

drain the oil

u

dispose of the oil according to local environmental protection
regulations

begin dismantling the vacuum pump

CAUTION

During dismantling of the vacuum pump protective equipment and
clothing must be worn

u

dispose of the vacuum pump as scrap metal

dispose of the individual parts of the machine according to local re-
gulations

A lithium battery is present inside the PLC:

eliminate the lithium battery according to local and national regu-
lations in place, relating to environment

BC 0600 F

Overhaul

0870767449 (En)

Page 19

Содержание COBRA BC 0600 F

Страница 1: ...bi Screw and Roots Vacuum Pumps COBRA BC 0600 F Standard version Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870767449 181024 Original...

Страница 2: ...mp on off 15 First start up of the system 15 Switching the system off 16 Maintenance 16 Maintenance program 16 Weekly 16 Monthly 17 Yearly 17 Every 16 000 hours of operation at the latest after 4 year...

Страница 3: ...ons NC Nitrogen connections CP PLC box EB Eyebolts CPC PLC connection ES Emergency stop button EMO MB On off switch Main circuit breaker CAO Extracting ventilator RF Ventilator EC Electrical connectio...

Страница 4: ...BC 0600 F Page 4 0870767449 En TSA DGF DGR2 DGR1 PSA PS MOT2 MOT1 CWM CWR OSG1 OSG4 OFP TS1...

Страница 5: ...BC 0600 F 0870767449 En Page 5 MB PWS CT CB MB On off switch Main circuit breaker PWS DC Power Supply CT Current Transducer CB Circuit breaker...

Страница 6: ...not suitable for continuous duty at a pressure more or equal than 150 mbar Caution the operating cycle of 150 mbar must not exceed more than 5 min For other applications contact your Busch representat...

Страница 7: ...ted in the middle hole is preset at 2 l min and can be adjusted with valve DGR 1 depending on the appli cation Nitrogen flow injected in the hole on cylinder endplate side is preset at 10 l min and ca...

Страница 8: ...be observed when installing the pump in potentially explosive en vironments The maintenance instructions must be observed and respected It is vital that these installation and maintenance instruction...

Страница 9: ...d nitrogen quick connections inlet first then outlet l Put the label or warning board Maintenance processing on or next to the pump Emergency off circuit description l The Emergency off circuit may be...

Страница 10: ...vacuum pump incl drive motor If any accesso ries that could upset the balance of the vacuum pump are installed or if the vacuum pump is delivered without drive motor it is necessary to add a belt or r...

Страница 11: ...verpressure 2 5 bar relative Water hardness 5 dGH NOTE 1 german degree 1 dGH 1 78 french degree 1 25 e english degree 17 9 mg kg CaCO3 american hardness Minimum flow rate 3 4 l min for the standard ve...

Страница 12: ...ump is connected to the vacuum line l Make sure that the nominal diameter of the exhaust line is at least equal to the diameter of the exhaust flange of the vacuum pump to prevent a drop in the perfor...

Страница 13: ...following regulations IEC 364 or CENELEC HD 384 or DIN VDE 0100 IEC Report 664 or DIN VDE 0110 VBG 4 or corresponding national regulations on accident preven tion Power wiring connection Power wiring...

Страница 14: ...device u Close the shut off device If the intake line is not equipped with a shut off device u Place a rubber plate on the intake flange l Let the vacuum pump run for a few minutes l Stop the vacuum p...

Страница 15: ...insulated vacuum pump CAUTION The COBRA BC 0600 F vacuum pumps could be delivered without oil without cooling water Operation without oil will result in damage to the vacuum pump The vacuum pump must...

Страница 16: ...ed off and that it cannot be switched on again acciden tally Follow the shutdown procedure in the section Lock Out Tag Out procedure stop the pump with the LCD control press on STOP button during 10s...

Страница 17: ...emergency stop button l Switch on the water and nitrogen quick connections outlet first then inlet l Make sure that the Necessary installation instructions are follo wed l Start the pump with the LCD...

Страница 18: ...them Always clean away this swarf when removing the drain plugs Because of wear and tear of the seals it is recommended to replace the drain plugs whenever the oil is changed Filling in new oil l Prep...

Страница 19: ...edure described in the chapter Installation and Commissioning Dismantling and Disposal of the vacuum pump DANGER In case the vacuum pump has conveyed gases that have been contaminated with harmful for...

Страница 20: ...hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check the oil level with the help of the var...

Страница 21: ...mate pressure 50 Hz 60 Hz kW kW 1 9 2 1 Nominal motor speed DP 50 Hz DP 60 Hz min 1 3000 3600 Nominal motor speed MB 50 Hz MB 60 Hz min 1 3000 3600 Noise level EN ISO 2151 dB A 62 Ambient temperature...

Страница 22: ......

Страница 23: ...equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machinery Safety dis...

Страница 24: ...Majang myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam T...

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