background image

l

Measure the working current of the motor and save it as reference
value for all future maintenance and repair work

Recommendations on operation

Application

WARNING

The vacuum pump is designed for use under the conditions speci-
fied here.

If these conditions are not met, there is a risk of damage to or total
destruction of the vacuum pump and its components!

The vacuum pump may only be switched on under the specified
conditions.

The COBRA BC vacuum pumps are designed for use in the field of mi-
croelectronics and similar industries.

They can be used to draw in gases and gas mixtures.

WARNING

When using toxic, inflammable and/ or explosive gases, make sure
that the system corresponds in design to applicable local and na-
tional safety regulations and that all applicable safety measures are
followed.
All product-specific safety regulations must be observed.

Solid particles must not get into the vacuum pump. Procedural errors
can result in the pump sucking in a certain quantity of liquid. If the
pump has sucked in liquid, a short drying time is necessary at the end
of the procedure.

The allowed maximum inlet gas temperature depends on the inlet pres-
sure and the type of gas: the lower the inlet pressure (Pa), the higher
the drawn gas temperature (TGas) can be.

The following indicative values for air can be considered:

– Pa > 50 mbar, TGas < 80°C
– Pa < 50 mbar, TGas < 200°C

The vacuum pump is intended for use in a potentially non-explosive
environment.

As far as temperature is concerned, the pump is suitable for continuous
duty at any pressure between atmosphere and ultimate pressure.

The vacuum pump is tight down to ultimate pressure.

CAUTION

The surface temperature of the vacuum pump can exceed 50 °C
when the vacuum pump is in operation.

Danger of burns!

The vacuum pump may not be touched when it is in operation. If
touching the pump is unavoidable, wait until the surface tempera-
ture has cooled down or wear protective gloves.

CAUTION

The intensity of the noise of the vacuum pump is higher within a
certain area of the pump.

Risk of hearing damage.

Users must wear ear protection when spending a longer period of
time in the vicinity of a non-insulated vacuum pump.

CAUTION

The COBRA BC 0600 F vacuum pumps could be delivered without
oil, without cooling water.
Operation without oil will result in damage to the vacuum pump!

The vacuum pump must remain in a horizontal position when it has
been filled with oil.

CAUTION

The COBRA BC 0600 F vacuum pumps are always delivered

without oil, without cooling water.

Operation without coolants will result in damage to the vacuum
pump!

CAUTION

The cooling water flow, which is checked by the flowmeter CWM,

must be at least 3 l/min.

l

Make sure that all caps, safeguards and similar covers are mounted

l

Make sure that the safeguards are switched on

l

Make sure that the inlet and outlet for the cooling air are not cove-
red or closed and that the flow of cooling air is not impaired in any
way

l

Make sure that the system does not leak. Leakages of dangerous
substances must be prevented

l

Make sure that the “Necessary installation instructions” are follo-
wed and especially that adequate cooling is ensured

The following must be noted when the pump is shut down for a longer
period of time:

CAUTION

If there is a risk of frost, all the cooling water must be drained out of
the vacuum pump if the pump is shut down for a longer period of
time!

Drain the cooling water

u

Pull off the connections for the inlet and outlet of the cooling
water

u

Drain the cooling water completely

u

If necessary, drain the cooling water with the help of compres-
sed air to prevent any risk of frost or corrosion

Switching the vacuum pump on/ off

First start-up of the system

l

Make sure that the “Necessary installation instructions” are follo-
wed

If the system is equipped with a solenoid gate valve in the cooling wa-
ter circuit:

u

Open the solenoid gate valve

l

Make sure that the cooling water flow is set correctly with the
valve CWR:

The cooling water circuit (*standard) is used to cool the motors
and the DP and MB cylinders. The regulating valve CWR of the
cooling water flow is preset at 2 l/min.

l

Make sure that the nitrogen flow is set correctly

Nitrogen flow injected in the middle hole (8) is preset at 2 l/ min
and can be adjusted with valve DGR 2. Nitrogen flow injected in
the hole on cylinder endplate side is preset at 10 l/ min and can be
adjusted with valve DGR 1.

l

Switch on the vacuum pump

BC 0600 F

Installation and Commissioning

0870767449 (En)

Page 15

Содержание COBRA BC 0600 F

Страница 1: ...bi Screw and Roots Vacuum Pumps COBRA BC 0600 F Standard version Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870767449 181024 Original...

Страница 2: ...mp on off 15 First start up of the system 15 Switching the system off 16 Maintenance 16 Maintenance program 16 Weekly 16 Monthly 17 Yearly 17 Every 16 000 hours of operation at the latest after 4 year...

Страница 3: ...ons NC Nitrogen connections CP PLC box EB Eyebolts CPC PLC connection ES Emergency stop button EMO MB On off switch Main circuit breaker CAO Extracting ventilator RF Ventilator EC Electrical connectio...

Страница 4: ...BC 0600 F Page 4 0870767449 En TSA DGF DGR2 DGR1 PSA PS MOT2 MOT1 CWM CWR OSG1 OSG4 OFP TS1...

Страница 5: ...BC 0600 F 0870767449 En Page 5 MB PWS CT CB MB On off switch Main circuit breaker PWS DC Power Supply CT Current Transducer CB Circuit breaker...

Страница 6: ...not suitable for continuous duty at a pressure more or equal than 150 mbar Caution the operating cycle of 150 mbar must not exceed more than 5 min For other applications contact your Busch representat...

Страница 7: ...ted in the middle hole is preset at 2 l min and can be adjusted with valve DGR 1 depending on the appli cation Nitrogen flow injected in the hole on cylinder endplate side is preset at 10 l min and ca...

Страница 8: ...be observed when installing the pump in potentially explosive en vironments The maintenance instructions must be observed and respected It is vital that these installation and maintenance instruction...

Страница 9: ...d nitrogen quick connections inlet first then outlet l Put the label or warning board Maintenance processing on or next to the pump Emergency off circuit description l The Emergency off circuit may be...

Страница 10: ...vacuum pump incl drive motor If any accesso ries that could upset the balance of the vacuum pump are installed or if the vacuum pump is delivered without drive motor it is necessary to add a belt or r...

Страница 11: ...verpressure 2 5 bar relative Water hardness 5 dGH NOTE 1 german degree 1 dGH 1 78 french degree 1 25 e english degree 17 9 mg kg CaCO3 american hardness Minimum flow rate 3 4 l min for the standard ve...

Страница 12: ...ump is connected to the vacuum line l Make sure that the nominal diameter of the exhaust line is at least equal to the diameter of the exhaust flange of the vacuum pump to prevent a drop in the perfor...

Страница 13: ...following regulations IEC 364 or CENELEC HD 384 or DIN VDE 0100 IEC Report 664 or DIN VDE 0110 VBG 4 or corresponding national regulations on accident preven tion Power wiring connection Power wiring...

Страница 14: ...device u Close the shut off device If the intake line is not equipped with a shut off device u Place a rubber plate on the intake flange l Let the vacuum pump run for a few minutes l Stop the vacuum p...

Страница 15: ...insulated vacuum pump CAUTION The COBRA BC 0600 F vacuum pumps could be delivered without oil without cooling water Operation without oil will result in damage to the vacuum pump The vacuum pump must...

Страница 16: ...ed off and that it cannot be switched on again acciden tally Follow the shutdown procedure in the section Lock Out Tag Out procedure stop the pump with the LCD control press on STOP button during 10s...

Страница 17: ...emergency stop button l Switch on the water and nitrogen quick connections outlet first then inlet l Make sure that the Necessary installation instructions are follo wed l Start the pump with the LCD...

Страница 18: ...them Always clean away this swarf when removing the drain plugs Because of wear and tear of the seals it is recommended to replace the drain plugs whenever the oil is changed Filling in new oil l Prep...

Страница 19: ...edure described in the chapter Installation and Commissioning Dismantling and Disposal of the vacuum pump DANGER In case the vacuum pump has conveyed gases that have been contaminated with harmful for...

Страница 20: ...hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check the oil level with the help of the var...

Страница 21: ...mate pressure 50 Hz 60 Hz kW kW 1 9 2 1 Nominal motor speed DP 50 Hz DP 60 Hz min 1 3000 3600 Nominal motor speed MB 50 Hz MB 60 Hz min 1 3000 3600 Noise level EN ISO 2151 dB A 62 Ambient temperature...

Страница 22: ......

Страница 23: ...equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machinery Safety dis...

Страница 24: ...Majang myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam T...

Отзывы: