background image

Connection of the lines/ pipes

l

Connect the intake lines

l

Connect the discharge lines

l

Make sure that all caps, safeguards and similar covers are mounted

l

Make sure that the inlet and outlet for the cooling air are not cove-
red or closed and that the flow of cooling air is not impaired in any
way

Oil filling

The COBRA BC 0600 F vacuum pumps are generally dispatched with

oil already in the vacuum pump. Before vacuum pump first startup,
control the oil level. In the event of absence of one or the other of
these lubricants, please carry out the filling (see the chapter “Oil ty-
pes” for information on the recommended oils).

l

Prepare the quantity of oil specified in the table “Oil quantity”

Oil filling

NW 0100 E

WY 0700 C

Oil quantity [Liter]

0,12

1,4

Oil type

Busch YLC 250 B,

Art. No. 0831 000 054 (0,5 l

@

1 kg)

Oil filling on vacuum pump NW 0100 E

Oil filling on vacuum pump WY 0700 C

NOTE:

The quantity of oil specified in the installation handbook is of

informative nature only. Check the oil level with the help of the various
oil sight glasses (OSG) on the vacuum pump.

CAUTION

Before you change the type of oil, make sure that the new type is

compatible with the old type. If necessary, flush the vacuum pump.

l

Unscrew the oil filler cap (OFP)

l

Fill in oil

l

Make sure that the oil level lies between the MIN and MAX mar-
kings on the oil sight glasses

l

Make sure that the seals of the oil filler cap are not damaged. Re-
place them if necessary

l

Screw on the oil filler cap hermetically tight

NOTE

: It is easier to switch on the vacuum pump with cold oil when

the intake line is not closed or when the intake flange is not covered by
a rubber plate.

l

Start the vacuum pump

If the intake line is equipped with a shut-off device:

u

Close the shut-off device

If the intake line is not equipped with a shut-off device:

u

Place a rubber plate on the intake flange

l

Let the vacuum pump run for a few minutes

l

Stop the vacuum pump and wait a few minutes

l

Make sure that the oil level still lies between the MIN and MAX
markings on the oil sight glasses

If the oil level is below the MIN marking:

u

Fill in more oil

If the intake line is equipped with a shut-off device:

u

Open the shut-off device

If the intake line is not equipped with a shut-off device:

u

Remove the rubber plate from the intake flange and connect
the intake line to the intake flange

CAUTION

In case of a vacuum pump filled with oil, make sure that by lifting

the inclination angle of the vacuum pump do not exceed 5° from
the horizontal. In case of too high inclination (>5°), risk of oil leak
within the work area

l

Make sure before every transport using the appropriate lifting
mean that the inclination of the vacuum pump is less than 5°.

CAUTION

The vacuum pump must remain in a horizontal position when it has

been filled with oil.

Checking the direct cooling

The flow of the cooling water is checked by the flowmeter CWM. The
flowmeter must be connected in such a way that switching-on leads to
a warning at 2 l/min, when the flow drops below 1,5 l/min, the va-
cuum pump must be stopped.

Checking the nitrogen supply

The flow of the nitrogen is checked by the flowmeter DGF. The flow-
meter must be connected in such a way that switching-on leads to an
alarm. The alarm limit can be adjusted depending on the type of
process.

Saving the operating parameters

As soon as the vacuum pump is working under normal conditions after
being switched on:

Installation and Commissioning

BC 0600 F

Page 14

0870767449 (En)

Oil  fill  plug (OFP)

 

`Oil drain plug (ODP)

 

Oil sight glass (OSG)

 

Oil sight glass (OSG)

 

Oil sight glass 
(OSG)

 

Oil drain plug (ODP)

 

Oil  fill  plug (OFP)

 

Oil sight glass (OSG)

 

Oil  fill plug (OFP)

 

Содержание COBRA BC 0600 F

Страница 1: ...bi Screw and Roots Vacuum Pumps COBRA BC 0600 F Standard version Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870767449 181024 Original...

Страница 2: ...mp on off 15 First start up of the system 15 Switching the system off 16 Maintenance 16 Maintenance program 16 Weekly 16 Monthly 17 Yearly 17 Every 16 000 hours of operation at the latest after 4 year...

Страница 3: ...ons NC Nitrogen connections CP PLC box EB Eyebolts CPC PLC connection ES Emergency stop button EMO MB On off switch Main circuit breaker CAO Extracting ventilator RF Ventilator EC Electrical connectio...

Страница 4: ...BC 0600 F Page 4 0870767449 En TSA DGF DGR2 DGR1 PSA PS MOT2 MOT1 CWM CWR OSG1 OSG4 OFP TS1...

Страница 5: ...BC 0600 F 0870767449 En Page 5 MB PWS CT CB MB On off switch Main circuit breaker PWS DC Power Supply CT Current Transducer CB Circuit breaker...

Страница 6: ...not suitable for continuous duty at a pressure more or equal than 150 mbar Caution the operating cycle of 150 mbar must not exceed more than 5 min For other applications contact your Busch representat...

Страница 7: ...ted in the middle hole is preset at 2 l min and can be adjusted with valve DGR 1 depending on the appli cation Nitrogen flow injected in the hole on cylinder endplate side is preset at 10 l min and ca...

Страница 8: ...be observed when installing the pump in potentially explosive en vironments The maintenance instructions must be observed and respected It is vital that these installation and maintenance instruction...

Страница 9: ...d nitrogen quick connections inlet first then outlet l Put the label or warning board Maintenance processing on or next to the pump Emergency off circuit description l The Emergency off circuit may be...

Страница 10: ...vacuum pump incl drive motor If any accesso ries that could upset the balance of the vacuum pump are installed or if the vacuum pump is delivered without drive motor it is necessary to add a belt or r...

Страница 11: ...verpressure 2 5 bar relative Water hardness 5 dGH NOTE 1 german degree 1 dGH 1 78 french degree 1 25 e english degree 17 9 mg kg CaCO3 american hardness Minimum flow rate 3 4 l min for the standard ve...

Страница 12: ...ump is connected to the vacuum line l Make sure that the nominal diameter of the exhaust line is at least equal to the diameter of the exhaust flange of the vacuum pump to prevent a drop in the perfor...

Страница 13: ...following regulations IEC 364 or CENELEC HD 384 or DIN VDE 0100 IEC Report 664 or DIN VDE 0110 VBG 4 or corresponding national regulations on accident preven tion Power wiring connection Power wiring...

Страница 14: ...device u Close the shut off device If the intake line is not equipped with a shut off device u Place a rubber plate on the intake flange l Let the vacuum pump run for a few minutes l Stop the vacuum p...

Страница 15: ...insulated vacuum pump CAUTION The COBRA BC 0600 F vacuum pumps could be delivered without oil without cooling water Operation without oil will result in damage to the vacuum pump The vacuum pump must...

Страница 16: ...ed off and that it cannot be switched on again acciden tally Follow the shutdown procedure in the section Lock Out Tag Out procedure stop the pump with the LCD control press on STOP button during 10s...

Страница 17: ...emergency stop button l Switch on the water and nitrogen quick connections outlet first then inlet l Make sure that the Necessary installation instructions are follo wed l Start the pump with the LCD...

Страница 18: ...them Always clean away this swarf when removing the drain plugs Because of wear and tear of the seals it is recommended to replace the drain plugs whenever the oil is changed Filling in new oil l Prep...

Страница 19: ...edure described in the chapter Installation and Commissioning Dismantling and Disposal of the vacuum pump DANGER In case the vacuum pump has conveyed gases that have been contaminated with harmful for...

Страница 20: ...hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check the oil level with the help of the var...

Страница 21: ...mate pressure 50 Hz 60 Hz kW kW 1 9 2 1 Nominal motor speed DP 50 Hz DP 60 Hz min 1 3000 3600 Nominal motor speed MB 50 Hz MB 60 Hz min 1 3000 3600 Noise level EN ISO 2151 dB A 62 Ambient temperature...

Страница 22: ......

Страница 23: ...equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machinery Safety dis...

Страница 24: ...Majang myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam T...

Отзывы: