background image

Monthly:

In the case of operation in a dusty environment:

u

Make sure that the operating room is clean and free of dust;
clean if necessary

l

Make sure that the vacuum pump has been switched off and that
it cannot be switched on again accidentally

l

Check the electrical connections

l

Carry out a visual inspection of the vacuum pump

Yearly:

l

Make sure that the vacuum pump has been switched off and that
it cannot be switched on again accidentally

If the intake is equipped with a sieve:

u

Check the sieve at the intake and clean if necessary

l

Check the measuring and safety equipment for working order

If the discharge is equipped with a silencer:

u

Bleed the condensation of the silencer through the purge sys-
tem

If the discharge is equipped with a leak-protection non-return valve:

u

Clean the leak-protection non-return valve

l

Check the ventilator filter (RF), clean if necessary

If the cooling water line is equipped with a filter:

u

Check the filter and clean or replace if necessary

l

Check the seals and replace if necessary

l

Check the intake and discharge lines and clean or replace if neces-
sary

Every 16 000 hours of operation, at the latest

after 4 years:

l

Drain the oil (see “Draining the oil”)

l

A main inspection of the vacuum pump (Busch)

Lock Out/ Tag Out procedure

l

Stop the pump with the LCD control (press on STOP button during
10s)

l

Press on emergency stop button

l

Switch off the main circuit breaker

l

Switch off the customer’s power supply

l

Switch off the water and nitrogen quick connections (inlet first,
then outlet)

l

Put the label or warning board “Maintenance processing” on or
next to the pump

Safety Lockout procedure

l

Take off the label or warning board “Maintenance processing”

l

Check the oil level according to the chapter “Checking the oil le-
vel”

l

Switch on the main circuit breaker

l

Release the emergency stop button

l

Switch on the water and nitrogen quick connections (outlet first,
then inlet)

l

Make sure that the “Necessary installation instructions” are follo-
wed

l

Start the pump with the LCD control (press on START button)

Checking the oil

Checking the oil level

l

Make sure that the vacuum pump has been switched off and that
it cannot be switched on again accidentally

l

Indication of the oil level on the various oil sight glasses

If the oil level does not reach the MIN marking:

u

Top up with oil (see “Refilling oil”)

If the oil level exceeds the MAX marking:

u

Check the condensate drain

l

Drain the oil (see “Draining the oil”)

Refilling oil

NOTE

: Oil does not normally have to be refilled outside the recom-

mended oil change intervals. A drop in the oil level indicates a fault
(see "Alarms and warnings" -> Busch PLC and Busch LCD).

CAUTION

Only fill in oil through the oil filler opening.

CAUTION

Danger of burns when the oil filler cap is open.

Danger of injuries when the oil filler cap is not screwed on properly.

Only unscrew the oil filler cap when the vacuum pump has been
switched off.

The vacuum pump may only be switched on when the oil filler cap
is properly closed and tight.

We recommend submitting the pump to a leakage rate test in order
to ensure the pump is leak tight.

l

Make sure that the vacuum pump has been switched off and that
it cannot be switched on again accidentally

l

Unscrew the oil filler cap (OFP)

l

Fill in oil up to the middle of the oil sight glass

l

Make sure that the oil level lies between the MIN and MAX mar-
kings on the oil sight glasses

l

Make sure that the seals of the filler cap are not damaged and that
they sit properly. Replace them if necessary

l

Screw on the filler cap again

Checking the colour of the oil

NOTE

: The oil must be clear and transparent. A permanent milky co-

lour is an indication for contamination by foreign bodies. A dark colour
is an indication for oil that has been chemically altered or contaminated
by foreign bodies.

BC 0600 F

Maintenance

0870767449 (En)

Page 17

Содержание COBRA BC 0600 F

Страница 1: ...bi Screw and Roots Vacuum Pumps COBRA BC 0600 F Standard version Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870767449 181024 Original...

Страница 2: ...mp on off 15 First start up of the system 15 Switching the system off 16 Maintenance 16 Maintenance program 16 Weekly 16 Monthly 17 Yearly 17 Every 16 000 hours of operation at the latest after 4 year...

Страница 3: ...ons NC Nitrogen connections CP PLC box EB Eyebolts CPC PLC connection ES Emergency stop button EMO MB On off switch Main circuit breaker CAO Extracting ventilator RF Ventilator EC Electrical connectio...

Страница 4: ...BC 0600 F Page 4 0870767449 En TSA DGF DGR2 DGR1 PSA PS MOT2 MOT1 CWM CWR OSG1 OSG4 OFP TS1...

Страница 5: ...BC 0600 F 0870767449 En Page 5 MB PWS CT CB MB On off switch Main circuit breaker PWS DC Power Supply CT Current Transducer CB Circuit breaker...

Страница 6: ...not suitable for continuous duty at a pressure more or equal than 150 mbar Caution the operating cycle of 150 mbar must not exceed more than 5 min For other applications contact your Busch representat...

Страница 7: ...ted in the middle hole is preset at 2 l min and can be adjusted with valve DGR 1 depending on the appli cation Nitrogen flow injected in the hole on cylinder endplate side is preset at 10 l min and ca...

Страница 8: ...be observed when installing the pump in potentially explosive en vironments The maintenance instructions must be observed and respected It is vital that these installation and maintenance instruction...

Страница 9: ...d nitrogen quick connections inlet first then outlet l Put the label or warning board Maintenance processing on or next to the pump Emergency off circuit description l The Emergency off circuit may be...

Страница 10: ...vacuum pump incl drive motor If any accesso ries that could upset the balance of the vacuum pump are installed or if the vacuum pump is delivered without drive motor it is necessary to add a belt or r...

Страница 11: ...verpressure 2 5 bar relative Water hardness 5 dGH NOTE 1 german degree 1 dGH 1 78 french degree 1 25 e english degree 17 9 mg kg CaCO3 american hardness Minimum flow rate 3 4 l min for the standard ve...

Страница 12: ...ump is connected to the vacuum line l Make sure that the nominal diameter of the exhaust line is at least equal to the diameter of the exhaust flange of the vacuum pump to prevent a drop in the perfor...

Страница 13: ...following regulations IEC 364 or CENELEC HD 384 or DIN VDE 0100 IEC Report 664 or DIN VDE 0110 VBG 4 or corresponding national regulations on accident preven tion Power wiring connection Power wiring...

Страница 14: ...device u Close the shut off device If the intake line is not equipped with a shut off device u Place a rubber plate on the intake flange l Let the vacuum pump run for a few minutes l Stop the vacuum p...

Страница 15: ...insulated vacuum pump CAUTION The COBRA BC 0600 F vacuum pumps could be delivered without oil without cooling water Operation without oil will result in damage to the vacuum pump The vacuum pump must...

Страница 16: ...ed off and that it cannot be switched on again acciden tally Follow the shutdown procedure in the section Lock Out Tag Out procedure stop the pump with the LCD control press on STOP button during 10s...

Страница 17: ...emergency stop button l Switch on the water and nitrogen quick connections outlet first then inlet l Make sure that the Necessary installation instructions are follo wed l Start the pump with the LCD...

Страница 18: ...them Always clean away this swarf when removing the drain plugs Because of wear and tear of the seals it is recommended to replace the drain plugs whenever the oil is changed Filling in new oil l Prep...

Страница 19: ...edure described in the chapter Installation and Commissioning Dismantling and Disposal of the vacuum pump DANGER In case the vacuum pump has conveyed gases that have been contaminated with harmful for...

Страница 20: ...hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check the oil level with the help of the var...

Страница 21: ...mate pressure 50 Hz 60 Hz kW kW 1 9 2 1 Nominal motor speed DP 50 Hz DP 60 Hz min 1 3000 3600 Nominal motor speed MB 50 Hz MB 60 Hz min 1 3000 3600 Noise level EN ISO 2151 dB A 62 Ambient temperature...

Страница 22: ......

Страница 23: ...equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machinery Safety dis...

Страница 24: ...Majang myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam T...

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