H.
Condensate Trap Freeze Protection
Refer to Condensate Drain Protection section for recommenda-
tions and procedures.
III.
DOWNFLOW APPLICATIONS
In a downflow furnace application, the blower is located above the
burner section, and conditioned air is discharged downwards.
A.
Condensate Trap Location
The condensate trap must be removed from the factory-installed
blower shelf location and relocated in selected application location
as shown in Fig. 2, 8, or 9.
To relocate condensate trap from the blower shelf to desired
location, perform the following:
1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs
inward and rotating trap.
3. Remove casing hole filler cap from casing hole. (See Fig. 2,
7, or 8.)
4. Install casing hole filler cap into blower shelf hole where
trap was removed.
WARNING:
CARBON MONOXIDE POISONING
HAZARD
Failure to follow this warning could result in personal
injury or death.
Casing hole filler cap must be installed in blower shelf
hole when condensate trap is relocated to prevent com-
bustion products being drawn in from appliances in the
equipment room.
5. Install condensate trap into desired casing hole by inserting
tube connection stubs through casing hole and rotating until
tabs snap into locking position.
B.
Condensate Trap Tubing
NOTE:
See Fig. 8 or 9 or tube routing label on main furnace door
to check for proper connections.
Relocate tubes as described below.
1. Collector Box Drain Tube
a. Remove factory-installed plug from LOWER collector
box drain tube (blue and white striped label).
b. Install removed clamp and plug into UPPER collector
box drain tube (blue label) which was connected to
condensate trap.
c. Connect LOWER collector box drain connection to
condensate trap.
(1.) Condensate Trap Located on Left Side of Casing
(a.) Connect LOWER collector box drain tube
(blue and white striped label) to condensate
trap. Tube does not need to be cut.
(b.) Clamp tube to prevent any condensate leakage.
(2.) Condensate Trap Located on Right Side of Casing
(a.) Install drain tube coupling (factory-supplied in
loose parts bag) into collector box drain tube
(blue and white striped label) which was pre-
viously plugged.
(b.) Connect larger diameter drain tube (factory-
supplied in loose parts bag) to drain tube
coupling, extending collector box drain tube
for connection to condensate trap.
(c.) Route extended collector box drain tube di-
rectly from collector box drain to condensate
trap as shown in Fig. 9.
(d.) Determine appropriate length and cut.
(e.) Connect to condensate trap.
(f.) Clamp tube to prevent any condensate leakage.
2. Inducer Housing Drain Tube
a. Remove factory-installed cap and clamp from LOWER
inducer housing drain connection.
b. Remove and discard UPPER (molded) inducer housing
drain tube which was previously connected to conden-
sate trap.
c. Install cap and clamp on UPPER inducer housing drain
connection where molded drain tube was removed.
d. Use inducer housing drain tube (violet label and factory-
supplied in loose parts bag) to connect LOWER inducer
housing drain connection to the condensate trap.
e. Connect inducer housing drain connection to condensate
trap.
(1.) Condensate Trap Located on Left Side of Casing
(a.) Determine appropriate length and cut.
(b.) Connect tube to condensate trap.
(c.) Clamp tube to prevent any condensate leakage.
(2.) Condensate Trap Located on Right Side of Casing
(a.) Route inducer housing drain tube (violet label)
directly from inducer housing to condensate
trap as shown in Fig. 9.
(b.) Determine appropriate length and cut.
(c.) Connect tube to condensate trap.
(d.) Clamp tube to prevent any condensate leakage.
3. Relief Port Tube
Refer to Pressure Switch Tubing section for connection
procedure.
C.
Condensate Trap Field Drain Attachment
Refer to Condensate Drain section for recommendations and
procedures.
D.
Pressure Switch Tubing
One collector box pressure tube (pink label) is factory connected to
the High Pressure Switch for use when furnace is installed in
upflow applications. This tube MUST be disconnected and used
for the condensate trap relief port tube. The other collector box
pressure tube (green label) which was factory connected to the
condensate trap relief port connection MUST be connected to the
High Pressure Switch in DOWNFLOW or HORIZONTAL
RIGHT applications
NOTE:
See Fig. 8 or 9 or tube routing label on main furnace door
to check for proper connections.
1. Disconnect collector box pressure tube (pink label) attached
to High Pressure Switch.
2. Extend collector box pressure tube (green label) which was
previously connected to condensate trap relief port connec-
tion by splicing to small diameter tube (factory-supplied in
loose parts bag).
3. Connect collector box pressure tube (green label) to High
Pressure Switch connection labeled COLLECTOR BOX.
4. Extend collector box pressure tube (pink label) which was
previously connected to High Pressure Switch by splicing to
remaining small diameter tube (factory-supplied in loose
parts bag).
5. Route this extended tube (pink label) to condensate trap
relief port connection.
—9—
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