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A.PREFACE 

This document is written to guide installation of the lift controller for pre-wired system. It guides the installation of 
electric system of the lift. This document should be used in together with AE-SMART Monoblock Lift Control user 
manuals.  

Pre-Wired system has been designed to make installation easier and faster. All the cables have either plug and play 
connectors if they are going to be connected to another socket or dummy terminals to avoid any short circuit. There 
are labels on all free cables and cable groups with their related information written on them. To avoid any wrong 
connection, check the labels before connecting any socket or terminal.  

CAUTION 

 

This document is a quick installation document and does not contain complete information. 

 

For more detailed information refer to the user manual of the Monoblock Device.  

 

The scope of this manual is limited only to electrical parts. 

 

Installation must be performed only by authorized persons. 

 

Check the labels before connecting any socket or terminal. 

 

Do not leave the lift in normal mode before completing and testing the system properly. 

 

Disconnect the battery sockets when you have finished with the installation and keep them unplugged 
until the lift will be opened for normal service. 

 

This guide is a kind of a technical proposal. Testing and confirming safety parts and functions are under 
the responsibility of the lift company. 

 

APPENDIXES: 

AP01-FLOOR LEVEL ADJUSTMENT 

AP02-CAR OPERATING PANEL 

AP03-LANDING OPERATING PANEL 

AP06-PRE-TORQUE AND LOAD MEASURING DEVICE 

 

 

 

 

 

Содержание AE-SMART

Страница 1: ...LATION MANUAL for Electric Package of Gearless Lift Machines Document Name AE SMART Lift Controller Installation Manual for Electric Package of Gearless Lift Machines Document Code SM INSEN GL Documen...

Страница 2: ...UTION This document is a quick installation document and does not contain complete information For more detailed information refer to the user manual of the Monoblock Device The scope of this manual i...

Страница 3: ...r 3 Inspection Command Box 4 Cartop Box 5 Audible and Flashing Device 6 Pit Command Box and Control Unit 7 Pit Inspection Reset Switch 8 Machine Side Stop Button 9 Shaft Limit Switch 10 ML1 ML2 Magnet...

Страница 4: ...ar circuit Controls pit circuit Connected to Controller Stop Button Audible and Visual Alarm Braking Resistor Pit Inspection Reset Switch Used to stop the lift in machine room Used under the car Conne...

Страница 5: ...here is no possibility to drop water or any liquid onto the device You should use the wall hanger to hang the box Therefore the wall hanger must be fixed on the wall firstly The distance from the cent...

Страница 6: ...resistor on to the wall or device 2 Do not put the resistor into the device 3 Be aware that it will be hot and will emit heat to the surroundings during lift operation Do not touch it during operatio...

Страница 7: ...are normally closed NC 6 Connect machine stop to 110 and 110A terminals on RBM board EN81 20 CONTROLLER OUTPUT TERMINALS AND SOCKETS In order to start with autotuning operation safety line must be clo...

Страница 8: ...rd in the device CAR ELECTRIC INSTALLATION 1 Place inspection box onto the cartop 2 Flexible cable is already equipped with plug in connectors on both ends 3 Connect flex cable to the related terminal...

Страница 9: ...lled CON A between CON A socket in RBC board and CON socket of PWS board in car panel b If you have two COPs inside the cabin then connect CON B between RBC board and CON socket of PWS board inside th...

Страница 10: ...OPERATING PANEL in Appendix 6 Fix LOPs to the walls at the landings regarding to the instructions in AP 03 7 Connect XK CAN1 to RBM board in device 8 Connect all landing panels to the cable of XK CAN1...

Страница 11: ...evices to the terminals of the KDM box as shown on the diagram in the project schemas Place KRR switch at the landing onto door frame or onto a wall near it It must be located outside of the shaft KRR...

Страница 12: ...ncoder to ICA board regarding the colours given in the data sheet of the encoder used 4 Encoder cables should be connected to ICA board as shown the diagrams below 5 Please check data sheet of the enc...

Страница 13: ...enu come to the related icon by using cursor keys on the screen and press ENT when its icon is highlighted For example select Parameters and press ENT while parameter icon is being highlighted So you...

Страница 14: ...is method to see and change other parameters Once setup application has been started you will be asked for entering a number of parameters related to your system and motor specifications You can leave...

Страница 15: ...he pulley Otherwise rotating tuning is preferred Any motion of the motor must be prevented Be sure that the brakes are closed and are holding the motor fixed Select 0 STATIONARY TUNING in M18 TUNING M...

Страница 16: ...process To start tuning operation select 1 START TUNING under the G06 The car must not be staying at bottom or at top floor Move it anywhere not close to the ends of the shaft Operation Stage 1 Press...

Страница 17: ...ng Since there will be no rotation brakes must be held closed along the operation However if the brakes are not adjusted well to hold the machine fixed then the motor may rotate In this case tuning op...

Страница 18: ...in both directions Otherwise increase C20 TUNING CURRENT in G01 MAIN PARAMETER and repeat the tuning operation once more DIRECTION TEST Give a motion command UP or DOWN buttons in recall command box i...

Страница 19: ...with two cable groups XL DS carries door control signals from RBC The signals are KA output is Door Open Command KK output is Door Close Command KO is the common terminal of KA and KK XH DR carries p...

Страница 20: ...the position where the car is just above the shaft limit Place and fix the upper car limit cam there INSTALLATION OF FLOOR SELECTOR AND ADJUSTING FLOORS After selecting the floor selector system that...

Страница 21: ...presented in user manual in section 4 2 1 After the installation of the lift has been completed run this routine to see if any function fails This facility can be used later for troubleshooting by ena...

Страница 22: ...AD SENSOR In pre torque method a torque is applied to the motor before opening the brakes The magnitude and the direction of the torque is estimated regarding to the output of the load measuring devic...

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