25
3. Install the oil pump idler gear shaft (1); then apply
red Loctite #271 to the shift arm stopper (2) and
tighten to specification.
SP217
4. Wash the bearings with solvent and lubricate them
with clean engine oil; then rotate the bearings by
hand. If the bearings do not rotate smoothly and qui-
etly, they must be replaced. Check for excessive
radial and lateral play.
ATV2167
5. To replace a bearing, remove the bearing retaining
screws; then use the bearing remover to pull the
bearing from the crankcase.
SP218
SP219
6. Install the new bearing using the bearing installer;
then apply a small amount of red Loctite #271 to the
bearing retainer screws and tighten securely.
SP220
7. Inspect all the oil seals for wear, nicks, or lip dam-
age. If any damage is found, replace the seal.
8. Thoroughly clean all crankcase mating surfaces prior
to assembly.
CRANKSHAFT ASSEMBLY
Measuring Connecting Rod
(Small End Inside Diameter)
1. Insert a snap gauge into the upper connecting rod
small end bore; then remove the gauge and measure
it with micrometer.
CC290D
2. Maximum diameter must not exceed specifications.
Содержание DVX 400 2004
Страница 1: ...ATV Service Manual 2004 2004 2004 A A RC C C T T I DVX 400...
Страница 15: ...8 ATV2152...
Страница 16: ...9 ATV2153...
Страница 80: ...9 Oil Flow Chart ATV2180...
Страница 89: ...18 NOTES...
Страница 103: ...14 WIRING DIAGRAM Harness p n 3509 007 Insert Fold Out 0739 430...
Страница 104: ...1 SECTION 6 DRIVE SYSTEM Table Of Contents Drive System 6 2 Rear Drive Assembly Schematics 6 2 Rear Drive Axle 6 3...
Страница 109: ...6 NOTES...
Страница 126: ...1 SECTION 8 STEERING FRAME Table Of Contents Steering Post Tie Rods 8 2 Measuring Adjusting Toe In Toe Out 8 7 Body 8 8...
Страница 135: ...10 SP106 SP107 7 Install the starter relay then install the seat making sure it is locked securely front and rear...
Страница 153: ......