4
Problem: Engine runs poorly at high speed
Condition
Remedy
1.
Timing advance circuit
malfunctioning
2.
Valve springs
weak
3.
Valve timing
incorrect
4.
Cams
worn
5.
Spark plug gap
too narrow
6.
Ignition coil
defective
7.
Float level
too low
8.
Air cleaner element
obstructed
9.
Fuel hose
obstructed
1. Replace CDI unit
2. Replace springs
3. Reset timing
4. Replace cams
5. Adjust gap
6. Replace ignition oil
7. Adjust float height
8. Clean element
9. Clean - replace hose
Problem: Exhaust smoke dirty or heavy
Condition
Remedy
1.
Piston rings - cylinder
worn
2.
Valve guides
worn
3.
Cylinder wall
scored - scuffed
4.
Valve stems
worn
5.
Stem seals
defective
1. Replace - service rings - cylinder
2. Replace guides
3. Replace - service cylinder
4. Replace valves
5. Replace seals
Problem: Engine lacks power
Condition
Remedy
1.
Valve clearance
incorrect
2.
Valve springs
weak
3.
Valve timing
out of adjustment
4.
Piston ring(s) - cylinder
worn
5.
Valve seating
poor
6.
Spark plug
fouled
7.
Tappet(s)
worn
8.
Spark plug gap
incorrect
9.
Carburetor jets
obstructed
10.
Float level
out of adjustment
11.
Air cleaner element
obstructed
12.
Oil (in the engine)
overfilled - contaminated
13.
Intake manifold
leaking air
14.
Cam chain
worn
1. Adjust clearance
2. Replace springs
3. Adjust timing
4. Replace - service rings - cylinder
5. Repair seats
6. Clean - replace plug
7. Replace tappet(s) and camshaft(s)
8. Adjust gap - replace plug
9. Clean jets
10. Adjust float height
11. Clean element
12. Drain excess oil - change oil
13. Tighten - replace manifold
14. Replace cam chain
Problem: Engine overheats
Condition
Remedy
1.
Carbon deposit (piston crown)
excessive
2.
Oil
low
3.
Octane
low -
gasoline
poor
4.
Oil pump
defective
5.
Oil circuit
obstructed
6.
Gasoline level (in float chamber)
too low
7.
Intake manifold
leaking air
8.
Coolant level
low
9.
Fan
malfunctioning
10.
Fan switch
malfunctioning
11.
Thermostat
stuck - closed
12.
Radiator hoses - cap
damaged - obstructed
1. Clean piston
2. Add oil
3. Drain - replace gasoline
4. Replace pump
5. Clean circuit
6. Adjust float height
7. Tighten - replace manifold
8. Fill - examine system for leaks
9. Check fan fuse - replace fan
10. Replace fan switch
11. Replace thermostat
12. Clear obstruction - replace cap - hoses
Содержание DVX 400 2004
Страница 1: ...ATV Service Manual 2004 2004 2004 A A RC C C T T I DVX 400...
Страница 15: ...8 ATV2152...
Страница 16: ...9 ATV2153...
Страница 80: ...9 Oil Flow Chart ATV2180...
Страница 89: ...18 NOTES...
Страница 103: ...14 WIRING DIAGRAM Harness p n 3509 007 Insert Fold Out 0739 430...
Страница 104: ...1 SECTION 6 DRIVE SYSTEM Table Of Contents Drive System 6 2 Rear Drive Assembly Schematics 6 2 Rear Drive Axle 6 3...
Страница 109: ...6 NOTES...
Страница 126: ...1 SECTION 8 STEERING FRAME Table Of Contents Steering Post Tie Rods 8 2 Measuring Adjusting Toe In Toe Out 8 7 Body 8 8...
Страница 135: ...10 SP106 SP107 7 Install the starter relay then install the seat making sure it is locked securely front and rear...
Страница 153: ......