Arctic Cat DVX 400 2004, Руководство по обслуживанию

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4. Remove the reverse driven gear from the driveshaft.
5. Remove the reverse driven bushing; then remove the
5th driven gear from the driveshaft.
6. Remove the 3rd driven gear, bushing, and washer
from the driveshaft.
7. Remove the 4th driven circlip and gear from the
driveshaft.
8. In order, remove the 2nd driven circlip, washer, gear,
and bushing from the driveshaft.
0739-226
Measuring Shift Fork/Gear
Measure the shift fork clearance in the groove of the mat-
ing gear using a feeler gauge. If the clearance exceeds
specifications, proceed as follows.
1. Using a calipers, measure the shift fork groove
width. If it is not within specifications, the gear must
be replaced.
2. Using a calipers, measure the shift fork thickness. If
it is not within specifications, the shift fork must be
replaced.

NOTE: After a circlip has been removed from a
shaft, it should be discarded and replaced with a
new one.

NOTE: When assembling the transmission
shafts, attention must be given to the position of
the washers and circlips. The cross-sectional view
shows the correct position of the gears, washers,
and circlips.
Assembling
1. In order, install the 2nd driven bushing, gear, washer,
and circlip onto the driveshaft.
CC206D
KEY
1. Countershaft
2. Gear, 2nd Drive
3. Gear, 3rd Drive
4. Gear, 4th Drive
5. Gear, 5th Drive
6. Washer
7. Washer
8. Washer
9. Bearing
10. Circlip
11. Bearing
12. Driveshaft
13. Gear, 1st Driven
14. Gear, 2nd Driven
15. Gear, 3rd Driven
16. Gear, 4th Driven
17. Gear, 5th Driven
18. Gear, Reverse Driven
19. Reverse Dog
20. Bushing
21. Washer
22. Bushing
23. Bearing
24. Washer
25. Washer
26. Bearing
27. Oil Seal
28. Bushing
29. Bushing
30. Engine Sprocket
31. Chain Assy
32. Joint Set
33. Retainer
34. Screw
35. Retainer
36. Bolt
37. Reverse Idle Shaft
38. Reverse Idle Gear
39. Bushing
40. Washer
41. Washer
42. Wave Washer
43. Circlip
44. Bolt
45. Plate