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Albér Battery Diagnostic System Universal

(BDSU)

Installation Guide

Albércorp
7775 West Oakland Park Blvd
Sunrise, FL 33351
Tel: (954) 377-7101 Fax: (954) 377-7042

www.alber.com

4200-088

Содержание BDSU

Страница 1: ...Alb r Battery Diagnostic System Universal BDSU Installation Guide Alb rcorp 7775 West Oakland Park Blvd Sunrise FL 33351 Tel 954 377 7101 Fax 954 377 7042 www alber com 4200 088...

Страница 2: ...umber 4200 088 2015 Alb rcorp All rights reserved Alb rcorp 7775 West Oakland Park Blvd Sunrise FL 33351 USA No part of this document may be reproduced or transmitted in any form or by any means elect...

Страница 3: ...b r Customer Service is available Monday to Friday 8 00AM to 4 30PM Eastern Time Telephone 954 377 7101 Fax 954 377 7042 Email service alber com Website www alber com Corporate Office Address Albercor...

Страница 4: ...u will not use the Software in violation of applicable laws and regulations or where such use detrimentally affects Alb r s rights in the Software or subjects Alb r to liability You assume responsibil...

Страница 5: ...fy the Software are strictly limited to the specific rights provided in this Agreement or as may otherwise be required by applicable copyright law U S GOVERNMENT RESTRICTED RIGHTS This Software is dev...

Страница 6: ...ge or modify this Agreement except an executive officer of Alb r Corporation and then only in writing The laws of the United States and the State of Florida shall apply to this Agreement and its inter...

Страница 7: ...gnable without the prior written permission of Alb r Assignment of Warranties Alb r assigns to User any warranties which are made by manufacturers and suppliers of components of or accessories to the...

Страница 8: ...AL WARRANTY PERIOD Limitations THIS WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE USER S SOLE AND EXCLUSIVE...

Страница 9: ...tem Overview 3 1 3 1 Building Management System Integration 3 2 4 System Installation 4 1 4 1 Installation Checklist 4 1 5 Materials Received List 5 1 5 1 Battery Acquisition Module UXBM 5 1 5 2 Syste...

Страница 10: ...ings with Cell Temperatures 9 10 9 7 Special Considerations when Installing UXBM s 9 11 10 UXSM Harness Installation 10 1 10 1 24 48VDC Battery Powered 10 1 10 2 AC Powered 10 4 10 3 Distributed Power...

Страница 11: ...3 Figure 19 Improper connection method with disconnect switch 9 14 Figure 20 Proper Connection Method with Disconnect Switch 9 15 Figure 21 Intertier Connection on Last Cell within Group 9 16 Figure 2...

Страница 12: ...ntory List 5 1 Table 3 UXSM Inventory List 5 3 Table 4 UXCM Inventory List 5 5 Table 5 Recommended Power Lead Connection 9 13 Table 6 Extender Lead Kits 9 14 Table 7 Intertier Inter row cable assignme...

Страница 13: ...ipment voltage power ratings or capabilities Use of this product in a manner not specified could compromise the designed in safety if this product 1 2 Document Symbols The symbols below appear in this...

Страница 14: ...zard the system chassis must be connected to an electrical protective earth ground if when required When AC mains are used for the power source the system must be connected to the AC power mains throu...

Страница 15: ...uipment Due to the possibility of introducing additional hazards do not substitute parts or perform any unauthorized modification to the product For example all Current Transducers used with this prod...

Страница 16: ...from AC and or DC power sources 2 3 Sense Leads When Applicable Ring Terminals On some applications cleaning the sense leads where they connect to the battery may be necessary This is normally needed...

Страница 17: ...XCM Collects stores and manages battery data System Acquisition Module or UXSM Collect System related Information Battery Assessment Module or UXBM Collect battery related information The system archi...

Страница 18: ...gh the IntelliSlots optional cards These optional cards are available to allow connection via Ethernet or RS 485 Both of these interfaces will communicate MODBUS and the Ethernet will permit SNMP and...

Страница 19: ...age 8 1 Install wiring harness for each UXBM at battery end only tab washer installation UXBM Harness and Tab Washer Installation Page 9 1 Connect 24VDC power to UXSM UXSM Harness Installation Page 10...

Страница 20: ...will be used during the installation process 5 1 Battery Acquisition Module UXBM Part Number Part Description 1005 XXX UXBM Battery Acquisition Module 1102 190 5 combined measurement harness One requ...

Страница 21: ...2800 168 Female 22ga quick connects Used for extending sense leads 2800 179 Male 22ga quick connects Used for extending sense leads 2800 192 Female 12ga quick connect Used for extending power harness...

Страница 22: ...country Only used on AC powered systems 6003 016 EU AC Power Cord Actual one is dependent on country Only used on AC powered systems 6003 017 UK AC Power Cord Actual one is dependent on country Only u...

Страница 23: ...ruction of DC power harness 6002 037 50 Red 12GA wire used in construction of DC power harness 1100 433MPM Fuse holder assemblies used in construction of DC power harness 4301 004 1A Fuse used in cons...

Страница 24: ...country Only used on AC powered systems 6003 008 US AC Power Cord Actual one is dependent on country Only used on AC powered systems KIT 1200 375 Mounting hardware 1102 199 No Picture 100 power cable...

Страница 25: ...4A Fuse used in construction of 24 48VDC power cable 4302 031 2A Fuse used in construction of 120VDC power cable 2800 004 3 8 shrink tubing 2880 004 1 4 shrink tubing used in construction of DC power...

Страница 26: ...can obtain power from three different sources depending on the particular application used 5VDC Wall plug Transformer optional 24VDC from a UXCM equipped with 24VDC output power connections 24 48VDC...

Страница 27: ...be extended do not extend these longer than twenty feet If longer sense leads are required contact Alb r for further assistance All modules within the system are connected together using a fiber optic...

Страница 28: ...label on the underside of the UXBM and locate the Model Number Figure 2 UXBM Model Number Label Verify the voltage range string configuration of the UXBM matches the rating of the battery being monito...

Страница 29: ...ng it using tie wraps or banding As an alternative the back of the UXBM and UXSM has slots that can accommodate tie wraps or banding eliminating the need for the additional bracket previously describe...

Страница 30: ...ing in the slots provided on the multi use bracket Ensure banding is routed through both sides of the bracket Alternate Mounting with Banding As an alternate the banding can be routed through the slot...

Страница 31: ...ccommodate two types of mounting 19 rack mount or table top If the rack mount option is desired optional brackets included will need to be installed These UXCM brackets can also be used for a table to...

Страница 32: ...Mounting the Equipment 4200 088 8 4 Revision 1 03 Figure 5 UXCM Configured for 19 Rack Mounting Figure 6 UXCM Configured for Table Top Mounting...

Страница 33: ...n Installing UXBM s It is important to note that the maximum operating voltage of the UXBM is 95Vdc Connecting the UXBM s in a way that could expose them to voltage higher than this will result in per...

Страница 34: ...with part number 1102 191 This type of harness will provide an individual reading of the internal resistance of the cell separate from the intercell or interconnect resistance reading providing two s...

Страница 35: ...battery Make sure the UXCM and UXSM power leads are installed first they should be closest to the battery post Then the brass 2 tabbed washers flat washer and lock washer with nut are installed and sh...

Страница 36: ...2 conductor power harness for use on 2V and 4V cells Cannot be used in conjunction with 1102 196 or 1102 197 on the battery being monitored 1102 196 5 2 conductor power harness for use on 6V 8V 12V an...

Страница 37: ...ote If the power leads are not connected correctly this could result in inaccurate resistance readings of the cell that these leads are connected to Power leads must always be the closest connection t...

Страница 38: ...UXBM Harness and Tab Washer Installation 4200 088 9 6 Revision 1 03 Figure 10 Mid UXBM with Combined Resistance Readings...

Страница 39: ...provide a combined resistance reading of the cell and the adjacent connecting strap as one value Use the previous section to install the 1102 190 harness The 1102 192 has built in thermistors to monit...

Страница 40: ...This type of harness will provide a discrete resistance reading of the cell and the adjacent connecting strap as individual values Reference the Figure below to identify where and what style of tab wa...

Страница 41: ...UXBM Harness and Tab Washer Installation 4200 088 9 9 Revision 1 03 Figure 13 First UXBM with Discrete Resistance Readings Figure 14 Mid UXBM with Discrete Resistance Readings...

Страница 42: ...vide a discrete resistance reading of the cell and the adjacent connecting strap as individual values Use the previous section to install the 1102 191 harness The 1102 192 has built in thermistors to...

Страница 43: ...when the total number of cells do not evenly divide by five For example if the string uses 241cells this would require 49 UXBM s with the last UXBM only monitoring one cell If this or a similar case a...

Страница 44: ...considering the lowest level reached during a discharge For example if 2 volt cells are being monitored then the power leads must be connected across at least five cells This is considering an end vo...

Страница 45: ...er Connection for UXBM Monitoring with a Split Load of 4 x 12V The following table will illustrate recommended minimum cells or monoblocs required to power the UXBM Cell Monobloc nominal unit voltage...

Страница 46: ...not extend these longer than twenty feet If longer sense leads are required contact Alb r for further assistance Part Number Description KIT 1102 180 25 25 of green 22 awg wire and 5 connector sets fo...

Страница 47: ...DC max and if connected across an open circuit on a battery the entire battery voltage could be present across the open connections if the charging circuit is still energized This will result in perma...

Страница 48: ...monitor one cable The UXBM sense lead harness 1102 190 has a white violet wire that is used in conjunction with the regular cell sense lead The drawings below will help illustrate how this wire is co...

Страница 49: ...on Cell in Middle of Group Using the chart below fill in the cell before and after each Intertier or inter row cable to help facilitate configuring the software Cable Cell before Intertier Cell after...

Страница 50: ...n 6002 121 50 black 12GA wire used in construction of DC power harness 6002 037 50 Red 12GA wire used in construction of DC power harness 1100 433MPM Fuse holder assemblies used in construction of DC...

Страница 51: ...the fuse holder The following illustration only gives one possible scenario of how the actual power supply leads are connected to the battery Make sure the UXCM and UXSM power leads are installed firs...

Страница 52: ...power leads are installed first they should be closest to the recessed battery post Then the brass 2 tabbed washers flat washer and lock washer with bolt are installed and should be located on top of...

Страница 53: ...ered 10 2 AC Powered When the UXSM is powered from a 100 240VAC source a wall plug power supply is used This power supply must be powered by a protected power source Use the appropriate power cord sup...

Страница 54: ...feature is commonly used when two or more UXSM s are required with one UXCM There is a 2 conductor 16ga zip cord included in the install kit This cable can be routed as a daisy chained through each U...

Страница 55: ...is important Every battery string that is monitored will have one UXSM module This must be the first module of each string when connecting the fiber optic Depending on what type of system is being ins...

Страница 56: ...us should not be less than 35mm or 1 4 and maximum length between modules cannot exceed 250 or 76 meters Doing so will cause degradation in the signal which will manifest itself as intermittent or no...

Страница 57: ...core design and requires to be installed across one of the battery cables that will be carrying all of the current going into or out of the battery There are two dots on the casing that indicate the...

Страница 58: ...to better understand the requirements When installing this option a specific harness will be included in the installation kit separate from the FCCP packaging One of two standard lengths supplied is...

Страница 59: ...rangement Figure 36 String Current Connection on Rear of UXSM or UXCM The sensor as shown below is a split core device and must be placed across the battery cable There is an arrow on the casing that...

Страница 60: ...s part number 1102 187 12 for 12 or 1102 187 50 for 50 To connect the temperature sensor simply connect the four pin connector directly into the TEMP connection on UXSM or UXCM depending on which comp...

Страница 61: ...uded for each string being monitored The UXBM will require each section of numbers to be cut to the appropriate cell numbers that are actually monitored by the UXBM For example if the first UXBM is mo...

Страница 62: ...Table 9 Intellislot Card Parts List There are two slots on the rear of the UXCM to accommodate two types of communications simultaneously There must be at least one card with an Ethernet connector to...

Страница 63: ...ons has a Common COM Normally Closed NC and Normally Open NO terminal Connection can be made directly to the facility s alarm reporting system via these connections These contacts can be connected in...

Страница 64: ...Alarm Contacts and Remote Reset 4200 088 15 2 Revision 1 03...

Страница 65: ...4 1 tasks 4 1 Installing Fiber Optic Cable 11 1 Installing Intellislot 14 1 Installing Optional Sensors and Transducers 12 1 Insulation Rating For Wires 1 3 IntelliSlots 3 2 Internal Components 2 1 I...

Страница 66: ...NI_STRUT 8 1 UXBM 8 1 UXCM 8 1 UXSM 8 1 Uninterruptible Power Supply 1 3 UPS 1 3 UXBM 3 1 5 1 UXBM Monitoring Less Than 5 Cells 9 11 UXCM 3 1 5 5 5 6 6 1 UXCM Power Lead Connections 10 3 UXSM 3 1 5 3...

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