DRS27 User’s Guide Chapter 5: Process Development Guide/Engineering Training
0027.00.902
5-12
The following is a brief description of each stage (Event):
1.
PREHEAT:
Preheats the entire board to minimize the thermal differential between the reflow
site and the rest of the board. Preheat minimizes board warpage and reduces the amount of
component heating required to achieve reflow.
2.
PRESOAK:
Presoak is the period between preheat and soak.
3.
SOAK:
Flux is activated during the soak stage. Typically, significant voiding will occur without
proper soak.
4.
RAMP:
Quickly takes the solder joints from the end of soak to the beginning of reflow.
5.
REFLOW 1:
Time over liquidus until the heaters are shut off.
6.
REFLOW 2:
Time until the joints fall back below liquidus.
7.
EVENT:
Turns off the heaters.
The following are typical time/temperature targets for each stage (Event):
Tin/Lead
Lead-Free
PREHEAT
- Topside Board Temp (
°
C)
90-120
130-150
avg=100
avg=140
PRESOAK
- Joint Temp (
°
C)
101-139
141-169
- Time (seconds)
20-45
20-45
SOAK (joint)
- Joint Temp (
°
C)
140-165
170-200
- Time (seconds)
45-75
45-75
RAMP (joint)
- Joint Temp (
°
C)
165-182
201-216
- Time (seconds)
15-30
20-35
REFLOW 1 (joint)
- Joint Temp (
°
C)
183-215
217-245
- Time (seconds)
30-50
35-55
REFLOW 2 (joint)
- Joint Temp (
°
C)
215-183
245-217
- Time (seconds)
15-25
10-20
EVENT
Heaters Off
Typical solder liquidus temp (
°
C)
183
217
Typical max joint temp (
°
C)
210
245
Typical max package temp (
°
C)
250
260
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