DRS27 User’s Guide
Chapter 8: Maintenance
0027.00.902
8-4
8.2
Preventative Maintenance Schedule
Machine
Component
Maintenance Activity
Notes
Frequency
Daily Weekly Monthly
Data Backup
Profiles and part types must be writ-
ten to an off-machine storage media
(network server, memory stick, cd,
etc.)
Off-machine data
back-up is the most
critical maintenance
task. Air-Vac is not
responsible for lost
data.
X
Nozzles
Clean nozzles of flux and inspect o-
rings and vacuum cups
X
Site Clean Tool
(option)
Install the SC nozzle and activate
the SC vacuum to verify that a
strong vacuum exists. Inspect tip
collector and blue vacuum cup for
wear.
Vacuum cup should
be replaced after 8
hrs. of use
X
X
Machine Frame
Clean the machine frame and the
machine covers
Make sure there are no flux- or dis-
pense media spoiled on the ma-
chine
Dry lint-free cloth, in
case of flux, use flux
remover
X
Vision Unit
Clean the protective cover glass on
the lower and on the upper side of
the vision unit
Kimwipes® Denatured
Alcohol
X
Pneumatic Unit
Inspect and drain the air regulator
filters of any water or oil as required
(verify the air pressure is 0.55 mba)
X
Vacuum Filter
Replace vacuum filter if vacuum is
insufficient to hold component.
See instructions in
Maintenance Section
X
X-Y-Z Axis Bearings
Clean all the linear bearing rails
carefully.
Lubricate the bearing rails after-
wards slightly with oil
Benzine, dry lint-free
cloth
3 in 1 oil
X
Z-axis Lead Screw
Clean the lead screw
Lubricate the lead screw afterwards
slightly with oil
Benzine, soft brush
3 in 1 oil
X
Computer/Machine
Hard Boot
8-10 hrs per shift
Nozzle
Temperature Calibration
See instructions in
Maintenance Section
X
Site Clean Jar
Filter Change
Changing filter is
dependent on usage
As required
Test Emergency Off
With machine on start
any profile and press
EMO - everything
should stop and axis
should be depow-
ered.
weekly
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