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YASKAWA Z1000 CIMR-ZU*A Series, User Manual

The YASKAWA Z1000 CIMR-ZU*A Series is a high-performance variable frequency drive. Get started quickly with the comprehensive Quick Start Manual, available for free download from our website. This user-friendly manual provides step-by-step instructions and valuable information to ensure smooth operation of your Z1000 CIMR-ZU*A drive.

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6.4 Option Installation.............................................................................................................250

Prior to Installing the Option ............................................................................................................ 250
Installing the Option......................................................................................................................... 250

6.5 Installing Peripheral Devices ...........................................................................................254

Installing a Molded Case Circuit Breaker (MCCB) or Ground Fault Circuit Interrupter (GFCI) ....... 254
Installing a Magnetic Contactor at the Power Supply Side.............................................................. 255
Connecting an AC Reactor.............................................................................................................. 255
Connecting a Surge Absorber ......................................................................................................... 255
Attachment for External Heatsink Mounting .................................................................................... 257
Installing a Motor Thermal Overload (oL) Relay on the Drive Output ............................................. 265

A. SPECIFICATIONS ................................................................................................ 267

A.1 Power Ratings ...................................................................................................................268

Three-Phase 200 V Class Drive Models 2A0011 to 2A0088 .......................................................... 268
Three-Phase 200 V Class Drive Models 2A0114 to 2A0396 .......................................................... 269
Three-Phase 400 V Class Drive Models 4A0005 to 4A0027 .......................................................... 270
Three-Phase 400 V Class Drive Models 4A0034 to 4A0096 .......................................................... 271
Three-Phase 400 V Class Drive Models 4A0124 to 4A0302 .......................................................... 272
Three-Phase 400 V Class Drive Models 4A0361 to 4A0590 .......................................................... 273

A.2 Drive Specifications ..........................................................................................................274
A.3 Drive Watt Loss Data ........................................................................................................276
A.4 Drive Derating Data ...........................................................................................................278

Carrier Frequency Derating............................................................................................................. 278
Temperature Derating ..................................................................................................................... 279
Altitude Derating.............................................................................................................................. 280

B. PARAMETER LIST............................................................................................... 281

B.1 A: Initialization Parameters ..............................................................................................282

A1: Initialization ............................................................................................................................... 282
A2: User Parameters....................................................................................................................... 283

B.2 b: Application.....................................................................................................................284

b1: Operation Mode Selection......................................................................................................... 284
b2: DC Injection Braking and Short Circuit Braking......................................................................... 284
b3: Speed Search............................................................................................................................ 285
b4: Timer Function .......................................................................................................................... 286
b5: PI Control .................................................................................................................................. 287
b8: Energy Saving ........................................................................................................................... 290

B.3 C: Tuning............................................................................................................................291

C1: Acceleration and Deceleration Times ....................................................................................... 291
C2: S-Curve Characteristics............................................................................................................ 291
C4: Torque Compensation .............................................................................................................. 291
C6: Carrier Frequency..................................................................................................................... 292

B.4 d: References.....................................................................................................................293

d1: Frequency Reference................................................................................................................ 293
d2: Frequency Upper/Lower Limits ................................................................................................. 293
d3: Jump Frequency........................................................................................................................ 294
d4: Frequency Reference Hold Function......................................................................................... 294
d6: Field Weakening........................................................................................................................ 294
d7: Offset Frequency....................................................................................................................... 295

Table of Contents

YASKAWA ELECTRIC TOEP C710616 45F YASKAWA AC Drive – Z1000 User Manual

7

Summary of Contents for Z1000 CIMR-ZU*A Series

Page 1: ...his manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual Type CIMR ZU A COSMOS CI Mechanical Installation 2 3 Electrical Installation 1 R...

Page 2: ...patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained i...

Page 3: ...de Selection 26 1 3 Model Number and Nameplate Check 27 Drive Nameplate 27 Drive Model Number Definition 28 1 4 Drive Models and Enclosure Types 29 1 5 Component Names 30 IP20 NEMA 1 UL Type 1 Enclosu...

Page 4: ...t Protection 81 Main Circuit Terminal Functions 81 Protecting Main Circuit Terminals 82 Wire Gauges and Tightening Torque 83 Main Circuit Terminal and Motor Wiring 86 3 9 Control Circuit Wiring 91 Con...

Page 5: ...p Secondary Application 126 Setting 7 Pump with PI Control Application 126 4 7 Basic Drive Setup Adjustments 127 4 8 Auto Tuning 143 Types of Auto Tuning 143 Before Auto Tuning the Drive 144 Auto Tuni...

Page 6: ...237 Cannot Change Parameter Settings 237 Motor Does Not Rotate Properly after Pressing AUTO Button or after Entering External Run Command 238 Motor is Too Hot 239 oPE02 Error Occurs When Lowering the...

Page 7: ...els 4A0124 to 4A0302 272 Three Phase 400 V Class Drive Models 4A0361 to 4A0590 273 A 2 Drive Specifications 274 A 3 Drive Watt Loss Data 276 A 4 Drive Derating Data 278 Carrier Frequency Derating 278...

Page 8: ...tion 319 n3 High Slip Braking HSB and Overexcitation Braking 319 n8 PM Motor Control Tuning 320 B 10 o Operator Related Settings 321 o1 HOA Keypad Display Selection 321 o2 HOA Keypad Functions 322 o3...

Page 9: ...ry Value Objects 356 Device Object 357 C 8 Accessing Drive Parameters and the Enter Command 358 Reading Drive Parameters 358 Writing Drive Parameters 358 Enter Command 358 C 9 Communication Errors 359...

Page 10: ...gital Inputs 379 Analog Inputs 379 Multi Function Digital Outputs 380 Monitor Outputs 380 E 3 User Setting Table 381 INDEX 387 Table of Contents 10 YASKAWA ELECTRIC TOEP C710616 45F YASKAWA AC Drive Z...

Page 11: ...s product that if not heeded may result in fatality personal injury or equipment damage Yaskawa is not responsible for the consequences of ignoring these instructions i 1 PREFACE 12 i 2 GENERAL SAFETY...

Page 12: ...se wait 5 minutes before inspecting performing maintenance or wiring the drive Risk of electric shock Hot surfaces Top and Side surfaces may become hot Do not touch F2 F1 ESC M M AUTO OFF ENTER RESET...

Page 13: ...of Johnson Controls Inc MODBUS is a registered trademark of Schneider Automation Inc Other companies and product names mentioned in this manual are trademarks of those companies i 1 Preface YASKAWA EL...

Page 14: ...ce WARNING Read and understand this manual before installing operating or servicing this drive The drive must be installed according to this manual and local codes The following conventions are used t...

Page 15: ...parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC drives Do not remove covers or touch circuit boards while the power is on Failure to c...

Page 16: ...SD when handling the drive and circuit boards Failure to comply may result in ESD damage to the drive circuitry Do not perform a withstand voltage test on any part of the drive Failure to comply could...

Page 17: ...bjected to oil mist and excessive vibration Contact Yaskawa or your Yaskawa agent for details Installation Direction NOTICE Install the drive upright as specified in the manual Refer to the Mechanical...

Page 18: ...n the drive has been shut off Wait for at least the time specified on the warning label after opening the load switch on the output side before inspecting the drive or performing any maintenance Do no...

Page 19: ...pe Set up the motor with the drive after verifying the starting torque allowable load characteristics impact load tolerance and speed control range Contact Yaskawa or a Yaskawa agent when planning to...

Page 20: ...avoir d conn cte la protection entre le driver et le moteur veuillez patienter 5 minutes avain d effectuer une op ration de montage ou de c blage du variateur Risque de d charge lectrique Surfaces Cha...

Page 21: ...f any necessary repairs Some problems that are outside the scope of this warranty are Problems due to improper maintenance or handling carelessness or other reasons where the customer is determined to...

Page 22: ...i 2 General Safety This Page Intentionally Blank 22 YASKAWA ELECTRIC TOEP C710616 45F YASKAWA AC Drive Z1000 User Manual...

Page 23: ...overview of the different enclosure types and components 1 1 SECTION SAFETY 24 1 2 GENERAL DESCRIPTION 25 1 3 MODEL NUMBER AND NAMEPLATE CHECK 27 1 4 DRIVE MODELS AND ENCLOSURE TYPES 29 1 5 COMPONENT...

Page 24: ...oards Failure to comply may result in ESD damage to the drive circuitry A motor connected to a PWM drive may operate at a higher temperature than a utility fed motor and the operating speed range may...

Page 25: ...211 1 75 100 2A0273 273 1 90 125 2A0343 343 2 110 150 2A0396 396 2 1 Assumes the carrier frequency is set to 5 kHz 2 Assumes the carrier frequency is set to 2 kHz Motor Capacity kW HP Three Phase 400...

Page 26: ...ng at constant speed may fluctuate with characteristics and motor temperature Speed Response 3 Hz approx 10 Hz Max frequency of a speed reference signal that the drive can follow may fluctuate with ch...

Page 27: ...OUTPUT MASS O N S N REV AC3PH 200 240V 50 60Hz 10 6A AC3PH 0 240V 0 240Hz 10 6A 5 6 kg 6W3050 2 100 VAJ123456 J0073D207410100 2 1 Kurosaki shiroishi Yahatanishi Ku Kitakyushu 806 0004 Japan D FRONT I...

Page 28: ...45 60 169 2A0211 55 75 211 2A0273 75 100 273 2A0343 90 125 343 2A0396 110 150 396 n Three Phase 400 V Class Table 1 4 Model Number and Specifications 400 V Class Drive Model Max Motor Capacity kW HP...

Page 29: ...Open Type Enclosure Drive Model CIMR Zo Three Phase 200 V Class 2A0011F 2A0017F 2A0024F 2A0031F 2A0046F 2A0059F 2A0075F 2A0088F 2A0114F 2A0143F 2A0169F 2A0211F 2A0273F 2A0343A 2A0396A Three Phase 400...

Page 30: ...e Phase AC 200 V 2A0011F to 2A0059F Three Phase AC 400 V 4A0005F to 4A0052F A B C D J E F G K L H I A Fan finger guard B Cooling fan C Top protective cover D Front cover E USB port type B F HOA keypad...

Page 31: ...e cover D Front cover E USB port type B F HOA keypad G Screw H Rubber bushing I Conduit bracket J Optional 24 V DC power supply connector cover K Heatsink L Mounting hole Figure 1 4 Exploded View of I...

Page 32: ...cket E Front cover F USB port type B G HOA keypad H Drive cover I Terminal cover J Screw K Rubber bushing L Conduit bracket M Optional 24 V DC power supply connector cover N Heatsink O Mounting hole F...

Page 33: ...type B G HOA keypad H Drive cover I Terminal cover J Screw K Optional 24 V DC power supply connector cover L Heatsink M Mounting hole Figure 1 6 Exploded view of IP00 Open Type Enclosure Components 2...

Page 34: ...SB port type B G HOA Keypad H Drive cover I Terminal cover J Front cover screw K Terminal board L Optional 24 V DC power supply connector cover M Heatsink N Mounting hole Figure 1 7 Exploded view of I...

Page 35: ...erminal cover H USB port type B I Front cover screw J Front cover K Circulation fan L Terminal board M Mounting hole N Optional 24 V DC power supply connector cover O Heatsink Figure 1 8 Exploded view...

Page 36: ...rculation Fan F HOA keypad G Drive cover 1 H Drive cover 2 I Terminal cover J USB port type B K Screw L Front cover M Circuit board cooling fan unit case N Heatsink O Mounting hole Figure 1 9 Exploded...

Page 37: ...cuit terminal D EMC filter switch SW2 E Ground terminal F EMC filter switch SW1 G Terminal TB4 H Option card connector CN5 I DIP switch S2 J Terminal TB1 K Terminal TB3 L Jumper switch S1 M Jumper swi...

Page 38: ...1 5 Component Names This Page Intentionally Blank 38 YASKAWA ELECTRIC TOEP C710616 45F YASKAWA AC Drive Z1000 User Manual...

Page 39: ...al Installation This chapter explains how to properly mount and install the drive 2 1 SECTION SAFETY 40 2 2 MECHANICAL INSTALLATION 42 2 YASKAWA ELECTRIC TOEP C710616 45F YASKAWA AC Drive Z1000 User M...

Page 40: ...ry the drive by the front cover or the terminal cover Failure to comply may result in minor or moderate injury from the main body of the drive falling NOTICE Equipment Hazard Prevent foreign matter su...

Page 41: ...ng to its rated output current When the distance between the motor and drive is long use a cable thick enough to connect the motor to the drive to prevent motor torque reduction The current rating dif...

Page 42: ...aterials combustible materials e g wood harmful gases and liquids excessive vibration chlorides direct sunlight Altitude Up to 1000 m 3281 ft without derating Up to 3000 m 9843 ft with output current...

Page 43: ...stalled in an enclosure panel or on a wall Do not leave the drive suspended by the wires in a horizontal or vertical position for long periods of time Do not transport the drive over long distances Re...

Page 44: ...the drive when lifted Figure 2 7 B A C D A No space between drive and washer B Spring washer fully closed C Space between drive and washer D Spring washer open Figure 2 4 Spring Washer n Vertical Sus...

Page 45: ...H5 H4 W1 W W3 W3 W2 W2 B A H1 H Figure 6 Table 2 2 Panel Cut Out Dimensions Drive Model Dimensions in Figure W H W1 W2 W3 H1 H2 H3 H4 H5 A B 200 V Class 2A0011 2A0017 1 6 7 14 8 5 9 14 4 6 12 8 2A0024...

Page 46: ...3 0 6 0 6 0 7 0 5 19 1 35 0 26 4 44 9 17 3 4 2 0 3 43 7 0 7 0 6 0 7 0 6 25 7 42 2 4A0590 6 26 4 44 9 17 3 4 2 0 3 43 7 0 7 0 6 0 7 0 6 25 7 42 2 u HOA Keypad Remote Usage n Remote Operation The HOA ke...

Page 47: ...utside of the panel Installation Support Set A for mounting with screws through holes in the panel EZZ020642A Phillips screwdriver 1 2 Installation Support Set B for use with threaded studs that are f...

Page 48: ...Support Set A 1 Cut an opening in the enclosure panel for the HOA keypad as shown in Figure 2 11 2 Mount the HOA keypad to the installation support 3 Mount the installation support set and HOA keypad...

Page 49: ...lass IP20 NEMA 1 UL Type 1 Enclosure 2A0011F 2A0017F 2A0024F 2A0031F 2A0046F 2A0059F 2A0075F 2A0088F 2A0114F 2A0143F 2A0169F 2A0211F 2A0273F 4A0005F 4A0008F 4A0011F 4A0014F 4A0021F 4A0027F 4A0034F 4A0...

Page 50: ...Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity 4 d H2 H1 H W1 W D D1 t1 4 Figure 1 H2 H1 H W1 W D D1 t1 4 4 d Figure 2 H2 H1 H D D1 t1 4 W1 W 4 d Figure 3 H2 H1...

Page 51: ...X W2 MAX W2 4 d H0 H2 t1 D1 D H1 H W 4 d H0 H2 t1 D1 D MAX W2 W1 MAX W2 H1 H MAX W2 H0 D D1 t1 4 d MAX W2 W W1 H2 2 2 Mechanical Installation YASKAWA ELECTRIC TOEP C710616 45F YASKAWA AC Drive Z1000 U...

Page 52: ...32 56 752 29 61 10 0 41 181 7 12 3 0 13 M10 70 154 3 2A0273 1 340 13 39 774 30 47 400 15 75 244 9 61 6 0 23 827 32 56 752 29 61 10 0 41 181 7 12 3 0 13 M10 73 160 9 1 Removing the top protective cover...

Page 53: ...774 30 47 400 15 75 244 9 61 6 0 23 827 32 56 752 29 61 10 0 41 181 7 12 3 0 13 M10 73 160 9 4A0180 1 340 13 39 774 30 47 400 15 75 244 9 61 6 0 23 827 32 56 752 29 61 10 0 41 181 7 12 3 0 13 M10 76...

Page 54: ...ions d5 d6 d7 D W W W1 W1 D3 D2 D1 Figure 1 Figure 2 d5 d7 D D3 D2 D1 d6 W1 W1 W W Figure 3 d5 d6 D D3 D2 D1 W1 W1 W W Figure 4 d5 d6 W1 W1 W W D D3 D2 D1 2 2 Mechanical Installation 54 YASKAWA ELECTR...

Page 55: ...38 2A0046F 3 1 77 4 11 1 50 3 98 3 74 1 89 0 87 1 38 1 73 2A0059F 1 77 4 11 1 50 3 98 3 74 1 89 0 87 1 38 1 73 2A0075F 4 2 68 4 19 1 46 4 45 4 29 2 72 1 10 1 97 2A0088F 2 68 4 19 1 46 4 45 4 29 2 72...

Page 56: ...0 87 1 38 1 73 4A0052FoA 4 2 68 4 19 1 46 4 45 4 29 2 72 1 10 1 97 4A0065F 2 68 4 19 1 46 4 45 4 29 2 72 1 10 1 97 4A0077F 2 68 4 19 1 46 4 45 4 29 2 72 1 10 1 97 4A0096F 2 68 4 19 1 46 4 45 4 29 2 72...

Page 57: ...D1 D W H1 H2 H Max W2 Max W2 6 d Figure 3 t1 W1 W3 W3 Figure 2 W1 4 d H1 H H2 Max W2 W t2 t1 D1 D Max W2 D1 D t2 H1 H2 H 4 d W1 W Max W2 t1 Figure 4 Max W2 2 2 Mechanical Installation YASKAWA ELECTRIC...

Page 58: ...gure Dimensions mm in Screw Size Wt kg lb W H D W1 W2 W3 H1 H2 D1 t1 t2 d 4A0361A 2 500 19 69 800 31 50 350 13 78 370 14 57 10 0 39 773 30 43 13 0 51 130 5 12 5 0 18 5 0 18 M12 107 235 9 4A0414A 4 500...

Page 59: ...IN CIRCUIT CONNECTION DIAGRAM 65 3 4 TERMINAL BLOCK CONFIGURATION 68 3 5 TERMINAL COVER 70 3 6 HOA KEYPAD AND FRONT COVER 72 3 7 TOP PROTECTIVE COVER 79 3 8 MAIN CIRCUIT WIRING 81 3 9 CONTROL CIRCUIT...

Page 60: ...ccording to IEC EN 60755 Always ground the motor side grounding terminal Improper equipment grounding could result in death or serious injury by contacting the motor case Do not perform work on the dr...

Page 61: ...terminal of the drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive Do not modify the drive circuitry Failure to comply could result in d...

Page 62: ...re control a momentary closure on terminal S1 may cause the drive to start WARNING Sudden Movement Hazard When using a 3 Wire sequence set the drive to 3 Wire sequence prior to wiring the control term...

Page 63: ...ain Circuit Control Circuit shielded line twisted pair shielded line main circuit terminal control circuit terminal r1 s1 t1 FU FV FW R L1 S L2 T L M M 3 Three phase power supply 200 V 400 V 50 60 Hz...

Page 64: ...t of 150 mA 6 The maximum output current capacity for the V terminal on the control circuit is 20 mA Never short terminals V and AC as it can cause erroneous operation or damage the drive 7 Use jumper...

Page 65: ...L3 U T1 V T2 W T3 Drive Motor Three Phase power supply 200 to 240 Vac 50 to 60 Hz 380 to 480 Vac 50 to 60 Hz 1 Figure 3 3 Connecting Main Circuit Terminals u 12 Pulse 18 Pulse Rectification Operation...

Page 66: ...otor U T1 W T3 V T2 M M Figure 3 5 12 Pulse Connection Diagram 2A0011 to 2A0273 and 4A0005 to 4A0302 Motor U T1 W T3 V T2 M M 0 20 20 Figure 3 6 18 Pulse Connection Diagram 2A0011 to 2A0273 and 4A0005...

Page 67: ...2A0396 and 4A0361 to 4A0590 Motor U T1 W T3 V T2 1 0 20 20 Figure 3 8 18 Pulse Connection Diagram 2A0343 2A0396 and 4A0361 to 4A0590 3 3 Main Circuit Connection Diagram YASKAWA ELECTRIC TOEP C710616...

Page 68: ...031 0046 0059 CIMR Z 4A0005 0008 0011 0014 0021 0027 0034 0040 CIMR Z 2A0075 0088 0114 CIMR Z 4A0052 A 0065 0077 0096 CIMR Z 4A0124 CIMR Z 2A0143 0169 0211 0273 CIMR Z 4A0156 0180 0240 CIMR Z 4A0302 0...

Page 69: ...T3 3 1 CIMR Zo4A0361 1 3 R L1 S L2 T L3 U T1 V T2 W T3 R L1 S L2 T L3 U T1 V T2 W T3 3 1 CIMR Zo4A0414 Figure 3 10 Main Circuit Terminal Block Configuration continued 3 4 Terminal Block Configuration...

Page 70: ...Note The terminal cover and the number of terminal cover screws differ depending on the drive model CAUTION Do not completely remove the cover screws just loosen them If the cover screws are removed c...

Page 71: ...Circuit Terminal on page 90 and Wiring the Control Circuit Terminal on page 95 for details on wiring Figure 3 13 Reattaching the Terminal Cover Note Connect the ground wiring first then the main circu...

Page 72: ...reattaching the HOA keypad u Removing Reattaching the HOA Keypad n Removing the HOA Keypad While pressing on the tab located on the right side of the HOA keypad pull the HOA keypad forward to remove...

Page 73: ...ary by drive model Figure 3 16 Remove the Front Cover 2A0011 to 2A0059 4A0005 to 4A0040 and 4A0052ooB 3 Push in on the tab located on the bottom of the front cover and gently pull forward to remove th...

Page 74: ...sizes vary by drive model A A Front cover screw locations Figure 3 18 Remove the Front Cover 2A0075 to 2A0114 4A0052ooA and 4A0065 to 4A0096 3 Pinch the tabs located on the bottom of the front cover...

Page 75: ...front cover Figure 3 19 Remove the Front Cover 2A0075 to 2A0114 4A0052ooA and 4A0065 to 4A0096 3 6 HOA Keypad and Front Cover YASKAWA ELECTRIC TOEP C710616 45F YASKAWA AC Drive Z1000 User Manual 75 3...

Page 76: ...e front cover Figure 3 20 Loosen the Installation Screw 2A0143 to 2A0396 and 4A0124 to 4A0590 3 Push the hooks on each side of the cover that hold it in place Figure 3 21 Remove the Front Cover 2A0143...

Page 77: ...ning provided Refer to Wiring the Main Circuit Terminal on page 90 and Wiring the Control Circuit Terminal on page 95 for details on wiring Reattach the front cover after completing the wiring to the...

Page 78: ...Figure 3 24 Lock the Cover into Place 2A0143 to 2A0396 and 4A0124 to 4A0590 3 6 HOA Keypad and Front Cover 78 YASKAWA ELECTRIC TOEP C710616 45F YASKAWA AC Drive Z1000 User Manual...

Page 79: ...0005 to 4A0096 Insert the tip of a straight edge screwdriver into the small opening located on the front edge of the top protective cover Gently apply pressure as shown in the figure below to free the...

Page 80: ...wn on the front side of the top protective cover to fasten the cover into place Figure 3 27 Reattach the Protective Cover 2A0011 to 2A0114 and 4A0005 to 4A0096 n Reattaching the Top Protective Cover 2...

Page 81: ...tion shall be provided by any of the following Non time delay Class J T or CC fuses sized at 300 of the drive input rating or Time delay Class J T or CC fuses sized at 175 of the drive input rating or...

Page 82: ...n between terminals Yaskawa recommends using the provided insulation barriers to ensure proper wiring Refer to Figure 3 29 for instructions on placement of the insulation barriers Insulation Barrier F...

Page 83: ...4A0034 to 4A0590 Use only the tools recommended by the terminal manufacturer for crimping Refer to Closed Loop Crimp Terminal Size on page 372 for closed loop crimp terminal recommendations The wire g...

Page 84: ...V T2 W T3 1 0 2 M M 2A0273 1 R L1 S L2 T L3 2 0 2 1 0 to 4 0 M10 27 0 to 30 0 239 to 266 U T1 V T2 W T3 2 0 2 M M M8 13 5 to 15 0 120 to 133 2A0343 1 R L1 S L2 T L3 4 0 2 3 0 to 350 M12 32 0 to 40 0 2...

Page 85: ...to 1 8 14 to 16 U T1 V T2 W T3 8 M M M5 2 7 to 3 0 24 to 27 4A0034 1 R L1 S L2 T L3 8 10 to 4 M5 2 7 to 3 0 24 to 27 U T1 V T2 W T3 8 M M 4A0040 4A0052ooB 1 R L1 S L2 T L3 8 10 to 4 M5 2 7 to 3 0 24...

Page 86: ...nce Use only the tools recommended by the terminal manufacturer for crimping u Main Circuit Terminal and Motor Wiring This section outlines the various steps precautions and checkpoints for wiring the...

Page 87: ...t in death or serious injury WARNING Electrical Shock Hazard Make sure the protective earthing conductor complies with technical standards and local safety regulations Because the leakage current exce...

Page 88: ...tion n Asymmetrical Grounded Network Table 3 5 shows asymmetrical grounded networks Asymmetrical networks require screws SW1 and SW2 to be in the OFF position The internal ground connection for the fi...

Page 89: ...34 EMC Filter Switch Location 2A0075 to 2A0114 4A0052ooA and 4A0065 to 4A0096 A B B C A SW1 ON B Screw OFF C SW2 ON Figure 3 35 EMC Filter Switch Location 4A0124 A B B C A SW1 ON B Screw OFF C SW2 ON...

Page 90: ...0143 2A0169 2A0211 2A0273 4A0156 4A0180 4A0240 M5 25 2 to 2 5 N m 4A0302 M5 25 2 to 2 5 N m n Wiring the Main Circuit Terminal WARNING Electrical Shock Hazard Shut off the power supply to the drive be...

Page 91: ...Photocoupler 24 Vdc 8 mA Set the wire jumper to select between sinking sourcing mode and the power supply Refer to Sinking Sourcing Mode Switch for Digital Inputs on page 100 302 S2 Multi function inp...

Page 92: ...om assigning functions to digital relay outputs that involve frequent switching as doing so may shorten relay performance life Switching life is estimated at 100 000 times assumes 2 A resistive load n...

Page 93: ...efer to Table 3 11 for ferrule terminal types and sizes Table 3 10 Wire Gauges Terminal Screw Size Tightening Torque N m lb in Bare Wire Terminal Ferrule Type Terminal Wire Type Applicable wire size m...

Page 94: ...1 d2 8 mm L 0 31 in Figure 3 39 Ferrule Dimensions Table 3 11 Ferrule Terminal Types and Sizes Size mm2 AWG Type L mm in d1 mm in d2 mm in Manufacturer 0 25 24 AI 0 25 8YE 12 5 0 49 0 8 0 03 2 0 0 08...

Page 95: ...r equipment grounding could result in drive or equipment malfunction or nuisance trips Wire the control circuit only after terminals have been properly grounded and main circuit wiring is complete Ref...

Page 96: ...al Wiring 2A0011 to 2A0031 and 4A0005 to 4A0027 A A B A Cable tie hole B Cable hook Figure 3 42 Control Terminal Wiring 2A0046 2A0059 4A0034 4A0040 and 4A0052ooB 3 9 Control Circuit Wiring 96 YASKAWA...

Page 97: ...2A0075 to 2A0114 4A0052ooA and 4A0065 to 4A0096 A B C B A Cable hook B Cable tie hole C Cable anchor Figure 3 44 Control Terminal Wiring 4A0124 3 9 Control Circuit Wiring YASKAWA ELECTRIC TOEP C71061...

Page 98: ...A E B C D A Drive side B Insulation C Control device side D Shield sheath insulate with tape E Shield Figure 3 46 Preparing the Ends of Shielded Cables NOTICE The analog signal wiring between the dri...

Page 99: ...I O Connections on page 100 for setting instructions V I A1 A2 Jumper S1 Terminal A1 A2 Voltage Current Selection OFF ON DIP Switch S2 RS 422 RS 485 Termination Resistor V I FM AM Jumper S5 Terminal F...

Page 100: ...SP SN SC S7 S6 24 Vdc SP SN External 24 Vdc Sourcing Mode PNP SC S7 S6 24 Vdc SP SN SC S7 S6 24 Vdc SP SN External 24 Vdc u Input Signal Selection for Terminals A1 and A2 Terminals A1 and A2 can be us...

Page 101: ...ings Terminal Voltage Output Current Output Terminal FM AM FM V I AM FM V I Terminal AM AM FM V I AM FM V I Table 3 16 Parameter H4 07 and H4 08 Details No Parameter Name Description Setting Range Def...

Page 102: ...type B The drive can connect to a USB port on a PC using a USB 2 0 AB type cable sold separately PC Type B Type A USB Cable Type AB Figure 3 48 Connecting to a PC USB 3 11 Connect to a PC 102 YASKAWA...

Page 103: ...ed when the drive is in the Programming mode and will not accept a Run command even when entered n Interlock Circuit Example Two drives running a single application might interlock with the controller...

Page 104: ...block Use the following formula to calculate the amount of voltage drop Line drop voltage V 3 wire resistance km wire length m current A 10 3 If the cable between the drive and motor exceeds 50 m adju...

Page 105: ...ENT MODES 112 4 4 START UP FLOWCHARTS 119 4 5 POWERING UP THE DRIVE 123 4 6 APPLICATION SELECTION 124 4 7 BASIC DRIVE SETUP ADJUSTMENTS 127 4 8 AUTO TUNING 143 4 9 NO LOAD OPERATION TEST RUN 151 4 10...

Page 106: ...tails Be sure to reinstall covers or shields before operating the drives and run the drives according to the instructions described in this manual Do not remove covers or touch circuit boards while th...

Page 107: ...Run command input source depends on b1 02 Frequency reference input source depends on b1 01 5 Up Arrow Key Scrolls up to display the next item selects parameter numbers and increments setting values...

Page 108: ...n card connected to the drive AI Displayed when the function reference is assigned to an analog input OFF Displayed when HAND mode is OFF 6 LOCAL REMOTE Display 2 RSEQ Displayed when the run command i...

Page 109: ...the drive detects an alarm or error Flashing When an alarm occurs When an oPE is detected When a fault or error occurs during Auto Tuning Off Normal operation no fault or alarm u AUTO LED and HAND LED...

Page 110: ...15 duty 1 s 2 s ON ON ON ON ON ON ON ON ON ON ON Figure 4 3 AUTO LED and HAND LED Timing Status OFF ON Blink OFF Blink OFF Output Frequency RUN Command Frequency AUTO LED HAND Mode Selection AUTO Mod...

Page 111: ...arameters LSEQ LREF LSEQ LREF LSEQ LREF LSEQ LREF LSEQ LREF LSEQ LREF YASKAWA Z1000 XXXV XXXHP XXXA XXXXXXXXX CIMR ZXXXXXXXXX Initial Display 5 6 Programming Mode 2 Drive Mode 1 FWD FWD FWD FWD FWD Fi...

Page 112: ...Time Clock Adjustment Display in Figure 4 6 when the drive is powered up for the first time Refer to Manual Clock Adjustment Procedure by Setting o4 17 to 1 on page 113 for the Real Time Clock settin...

Page 113: ...the desired digit then set the correct date and time using the up and down arrow keys ALM 20 10 01 01 00 00 Second per month 0 sec YYYY MM DD HH MM ALM 2 After entering the Real Time Clock data press...

Page 114: ...display will return to the display shown in step 5 and the alarm LED will be OFF ALM Entry accepted n o4 17 Set Reset Real Time Clock The time setting screen will appear Z1000 Software Version No Addr...

Page 115: ...Result 1 Turn on the power to the drive The initial display appears MODE U1 01 0 00Hz U1 02 0 00Hz U1 03 0 00 A DRV Freq Ref AI Rdy FWD LSEQ LREF 2 Press or until the Parameter Setting Mode screen ap...

Page 116: ...the A1 group except for A1 02 even if those parameters have been changed from their default settings The following example is a continuation of the steps above Here parameter C1 02 is accessed using t...

Page 117: ...to 0 This changes the source of the frequency reference from the control circuit terminals to the HOA keypad Control Circuit Terminal Parameter Display Operator 1 2 2 Frequency reference appears when...

Page 118: ...ency E2 01 Motor Rated Current E2 11 Motor Rated Power F6 01 Communications Error Operation Selection Parameter Name H3 03 Terminal A1 Gain Setting H3 04 Terminal A1 Bias Setting H3 11 Terminal A2 Gai...

Page 119: ...start up procedures Note Refer to Application Selection on page 124 to set up the drive using one of the Application Presets Flowchart Subchart Objective Page A Basic start up procedure and motor tun...

Page 120: ...ence and run command source selection H1 oo H2 oo H3 oo H4 oo for I O terminal setting d1 oo for multi speed references if used C1 oo and C2 oo for accel decel and S curve time settings Fine tune para...

Page 121: ...1 or L2 01 1 2 Is the motor cable longer than 50 meters Return to Flowchart A Perform Rotational Auto Tuning for V f Control T1 01 3 Set or verify the V f pattern settings E1 oo NO YES YES NO Run the...

Page 122: ...torque applications From Flowchart A Input the motor data T2 01 0 Run the motor without load check the rotation direction and operation Verify external signal commands to the drive work as desired Con...

Page 123: ...trol circuit terminals off Status of the load and connected machinery Decouple the motor from the load n Status Display When the power supply to the drive is turned on the HOA keypad lights will appea...

Page 124: ...to be changed for fan and pump applications are assigned to the group of User Parameters A2 01 through A2 32 User Parameters provide quicker access to by eliminating the need to scroll through multip...

Page 125: ...y Time Constant 2 s b5 13 PI Feedback Low Detection Level 2 b5 14 PI Feedback Low Detection Time 25 s C1 01 Acceleration Time 1 60 s H3 01 Terminal A1 Signal Level Selection 2 4 to 20 mA H3 02 Termina...

Page 126: ...pplication Table 4 13 Pump Secondary Parameter Settings No Parameter Name Default Setting b1 04 Reverse Operation Selection 1 Reverse operation disabled C1 01 Acceleration Time 1 20 s d2 03 Master Spe...

Page 127: ...O Mode Selects the frequency reference source 1 Note If a Run command is input to the drive but the frequency reference entered is 0 or below the minimum frequency the AUTO or HAND indicator LED on th...

Page 128: ...3 H3 04 Make sure to set Jumper S1 on the terminal board to I for current input 0 to 20 mA H3 01 3 A2 4 to 20 mA H3 09 2 H3 10 0 Frequency Bias H3 11 H3 12 0 to 20 mA H3 09 3 Drive A1 Analog Input 1 0...

Page 129: ...S 422 RS 485 serial communication cable to control terminals R R S and S on the terminal block Setting 3 Option Card This setting requires entering the Run command via the communication option board b...

Page 130: ...03 When the minimum baseblock time has expired the drive will inject the amount DC current set in parameter b2 02 into the motor windings to brake the motor The stopping time in DC Injection Braking...

Page 131: ...re the time t C1 02 has expired Cycle the Run command that was activated during time t after t has expired to start the drive Drive output shut off Run wait time t Run command Output frequency ON ON O...

Page 132: ...ires that the stopping method be set for Ramp to stop b1 03 0 Output frequency Accel Time 1 C1 01 Decel Time 1 C1 02 Accel Time 2 C1 03 Decel Time 2 C1 04 Decel Time 1 C1 02 FWD REV Run command ON OFF...

Page 133: ...to reduce the audible noise Guidelines for Carrier Frequency Parameter Setup Symptom Remedy Speed and torque are unstable at low speeds Lower the carrier frequency Noise from the drive affects periph...

Page 134: ...voltage setting determines the overvoltage and undervoltage detection levels the KEB function and the overvoltage suppression function Voltage Setting Value of E1 01 Approximate Values Uv Detection L...

Page 135: ...e rated current Determined by o2 04 Note 1 The number of decimal places in the parameter value depends on the drive model This value has two decimal places 0 01 A if the drive is set for a maximum app...

Page 136: ...r Stator Resistance 0 000 to 65 000 Determined by o2 04 n E5 06 Motor d Axis Inductance Ld Sets the d Axis inductance in 0 01 mH units No Parameter Name Setting Range Default E5 06 Motor d Axis Induct...

Page 137: ...output is limited by the maximum frequency parameter E1 04 the frequency reference will be equal to E1 04 above 5 Vdc H3 01 0 10 V 5 V 0 V Gain 200 100 Frequency reference Bias 0 E1 04 Figure 4 22 Fre...

Page 138: ...gnal is not output at this time When using a magnetic contactor between the motor and the drive keep the magnetic contactor closed as long as the drive attempts to restart with Speed Search n L2 02 Mo...

Page 139: ...e n L4 06 Frequency Reference at Reference Loss Sets the frequency reference level at which the drive runs when L4 05 1 and when detecting a reference loss The value is set as a percentage of the freq...

Page 140: ...t is successful the drive performs a Speed Search Regardless of the status of b3 01 Speed Search Selection from the set speed command and the Auto Restart Attempts count is increased by one Even if th...

Page 141: ...on and deceleration The operation stops and triggers an oL3 fault Setting 4 oL3 at Run Fault Overtorque detection works as long as a Run command is active The operation stops and triggers an oL3 fault...

Page 142: ...ters to the user set default values Refer to A1 03 Initialize Parameters on page 157 for details on drive initialization No Name Setting Range Default o2 03 User Parameter Default Value 0 to 2 0 Setti...

Page 143: ...been replaced with a cable over 50 m long Assumes Auto Tuning has already been performed Should not be used for any vector control modes unless the motor cable has changed YES Rotational Auto Tuning...

Page 144: ...Current T2 15 A T2 Tuning Start T2 18 YES 1 It is only necessary to input either T2 13 or T2 14 Select one and leave the other empty 2 Dependent upon T2 13 setting u Before Auto Tuning the Drive Check...

Page 145: ...bnormal or the OFF key is pressed before completion Auto Tuning will be interrupted and a fault code will appear on the HOA keypad B LO RE ESC RUN STOP ENTER RESET DIGITAL OPERATOR JVOP 180 A LO RE ES...

Page 146: ...t F2 right and to enter the motor power nameplate data in kW A TUNE T1 02 000 40kW 0 00 650 00 PRG Mtr Rated Power Rdy FWD 0 75kW 4 Press to save the setting Entry Accepted 5 The display automatically...

Page 147: ...nutes MODE End Tune Successful DRV FWD RESET u T1 Parameter Settings during Induction Motor Auto Tuning The T1 oo parameters set the Auto Tuning input data for induction motor tuning Note For motors o...

Page 148: ...uency when using a motor with an extended speed range or if using the motor in the field weakening area No Name Setting Range Default T1 07 Motor Base Speed 0 to 14400 r min 1750 r min n T1 11 Motor I...

Page 149: ...Rated Current 0 0 to 300 0 of the drive rated current Determined by o2 04 n T2 07 PM Motor Base Frequency Enter the motor base frequency in Hz Note T2 07 will be displayed when in OLV PM No Name Setti...

Page 150: ...ion Voltage Constant 1 Ke to 0 0 If T2 13 is set to 1 then the drive will use E5 09 and will automatically set E5 25 to 0 0 n T2 14 PM Motor Induced Voltage Constant Ke Enter the motor induced voltage...

Page 151: ...n and the motor will rotate at 6 Hz F2 F1 ESC M M AUTO OFF ENTER RESET DRIVE U1 01 60 00Hz U1 02 60 00Hz JOG FWD FWD REV Rdy ALM DIGITAL OPERATOR JVOP 183 HAND ENTER Off On MODE U1 01 0 00Hz U1 02 0 0...

Page 152: ...ous injury The motor should come to a complete stop without problems Connect the load and machinery to the motor Fasten all installation screws properly and check that the motor and connected machiner...

Page 153: ...ter Name Description Setting Range Default A1 01 Access Level Selection Selects which parameters are accessible via the HOA keypad 0 Operation only A1 01 and A1 04 can be set and monitored and Uo oopa...

Page 154: ...the drive to copy parameter settings from one drive and save those settings to another drive Refer to the manual supplied with the USB Copy Unit for instructions The CopyUnitManager is a PC software...

Page 155: ...te before energizing the drive Failure to comply could result in death or serious injury from moving equipment When programmed for 3 Wire control a momentary closure on terminal S1 may cause the drive...

Page 156: ...can be accessed Parameters that are set in A2 01 to A2 32 can be accessed in Setup Mode Verify Mode Setup Mode and Auto Tuning Mode cannot be accessed Setting 1 User Parameters A1 00 A1 01 A1 04 and D...

Page 157: ...Interlock H1 05 AF Emergency Override Forward Run H2 03 b2 BAS Interlock Relay Contact Note After performing an HVAC Initialization H1 03 to H1 05 and H2 03 will be displayed in the Modified Paramete...

Page 158: ...itching motor phases will reverse the direction of the motor No Parameter Name Setting Range Default b1 14 Phase Order Selection 0 1 0 Setting 0 Standard Setting 1 Switch Phase Order The direction of...

Page 159: ...rrent as a percentage of the drive rated current The carrier frequency is automatically reduced to 1 kHz when this parameter is set to more than 50 No Name Setting Range Default b2 02 DC Injection Bra...

Page 160: ...rate from maximum frequency E1 04 to minimum frequency E1 09 No Name Setting Range Default b3 03 Speed Search Deceleration Time 0 1 to 10 0 s 2 0 s n b3 04 V f Gain during Speed Search Speed Estimatio...

Page 161: ...the current level at which Speed Estimation is restarted as a percentage of drive rated current to avoid overcurrent and overvoltage problems since a large current can flow into the drive if the diff...

Page 162: ...meter Name Setting Range Default b5 01 PI Function Setting 0 1 3 0 Setting 0 PI Disabled Setting 1 Output Frequency PI Output 1 The PI controller is enabled and the PI output builds the frequency refe...

Page 163: ...nstant may reduce the responsiveness of the drive n b5 09 PI Output Level Selection Reverses the sign of the PI controller output signal Normally a positive PI input feedback smaller than setpoint lea...

Page 164: ...edback High fault will be displayed Both events trigger a fault output H1 oo E and cause the drive to stop the motor Detection remains active when PI is disabled by digital input H1 oo 19 Setting 3 Di...

Page 165: ...I output The PI accel decel time helps avoid the hunting and overshoot and undershoot that can result from the reduced responsiveness The PI acceleration deceleration time can be canceled using a digi...

Page 166: ...f the Sleep Function called Snooze is enabled See parameters b5 22 to b5 27 for details No Parameter Name Setting Range Default b5 21 PI Sleep Input Source 0 to 2 1 Setting 0 PI Setpoint Setting 1 SFS...

Page 167: ...riate drive output to properly regulate the system This is helpful in cases where the measured feedback is pressure but the PI loop needs to regulate flow No Parameter Name Setting Range Default b5 28...

Page 168: ...when the maximum frequency is output and parameter b5 39 determines the number of digits The setting value is equal to the number of decimal places No Name Setting Range Default b5 38 PI Setpoint User...

Page 169: ...ower 4 Digits Sets the upper or lower 4 digits of the maximum monitor value Used with b5 43 or b5 44 to set maximum monitor value of U5 14 and U5 15 at maximum frequency Note Used for U5 14 and U5 15...

Page 170: ...t 0 1 1 Setting 0 Reverse Disabled Negative PI output will be limited to zero and the drive output will be stopped Setting 1 Reverse Enabled Negative PI output will cause the drive to run in the oppos...

Page 171: ...ugh the digital input terminals The drive uses the acceleration and deceleration times that have been selected when switching between each frequency reference The Jog frequency overrides all other fre...

Page 172: ...to both parameters d2 02 and d2 03 the drive uses the greater of those two values as the lower limit No Parameter Name Setting Range Default d2 03 Master Speed Reference Lower Limit 0 0 to 110 0 0 0 n...

Page 173: ...E1 03 Parameters E1 04 to E1 13 can only be monitored not changed Note 1 Setting an improper V f pattern may result in low motor torque or increased current due to overexcitation 2 Drive initializati...

Page 174: ...Setting 4 50 Hz Setting 5 50 Hz Setting 6 60 Hz Setting 7 60 Hz 0 9 2 230 1 3 25 50 40 3 Voltage V Frequency Hz 0 10 4 230 1 3 25 50 57 5 Voltage V Frequency Hz 0 9 2 230 1 5 30 60 40 3 Voltage V Freq...

Page 175: ...5 30 60 57 5 Voltage V Frequency Hz Table 4 32 High Starting Torque Settings 8 to B Setting 8 50 Hz Setting 9 50 Hz Setting A 60 Hz Setting B 60 Hz 0 10 4 230 1 3 2 5 50 20 7 Voltage V Frequency Hz Vo...

Page 176: ...z 0 12 7 230 1 5 3 60 23 Voltage V Frequency Hz Table 4 37 Constant Output Settings C to F Setting C 90 Hz Setting D 120 Hz Setting E 180 Hz Setting F 60 Hz 0 6 9 13 8 230 1 5 3 90 60 Voltage V Freque...

Page 177: ...on Analog Input Terminal Settings See Table 4 38 for information on how H3 02 and H3 10 determine functions for terminals A1 and A2 Note The scaling of all input functions depends on the gain and bias...

Page 178: ...it is possible to use a PTC Positive Temperature Coefficient thermistor for motor insulation protection Setting F Through Mode When set to F an input does not affect any drive function but the input l...

Page 179: ...04 Stopping Method after CE 0 to 4 3 Setting 0 Ramp to Stop Uses the deceleration time currently enabled Setting 1 Coast to Stop Setting 2 Fast Stop Setting 3 Alarm Only Operation Continues Setting 4...

Page 180: ...tection Time Sets the time the communications must be lost before the drive triggers a CE fault No Name Setting Range Default H5 09 Communications Fault Detection Time 0 0 to 10 0 s 2 0 s n H5 10 Unit...

Page 181: ...e Default L5 04 Fault Reset Interval Time 0 5 to 600 0 s 10 0 s n L5 05 Fault Reset Operation Selection No Name Setting Range Default L5 05 Fault Reset Operation Selection 0 1 1 Setting 0 Count Succes...

Page 182: ...and stop operation When an output terminal is set for the oH pre alarm H2 oo 20 the switch will close when the heatsink temperature rises above L8 02 No Name Setting Range Default L8 02 Overheat Alar...

Page 183: ...fref L8 19 fref L8 19 2 fref L8 19 4 fref L8 19 3 fref Output frequency Reset oH Alarm Reset oH Alarm Digital output 4D oH Alarm oH Alarm oH Alarm oH Alarm oH alarm number Figure 4 35 Output Frequency...

Page 184: ...or phases U V and W all drop to 5 or less of the drive rated current The output shuts off and the motor coasts to stop n L8 09 Output Ground Fault Detection Selection Enables or disables the output gr...

Page 185: ...Selection Enables and disables the Software Current Limit CLA protection function to prevent main circuit transistor failures caused by high current Note Do not change this setting unless absolutely n...

Page 186: ...on the HOA keypad Setting 4 Operation with Reduced Speed The operation is continued but the speed is reduced to the level set in parameter L8 19 Note FAn is detected as an error when Settings 0 or 2...

Page 187: ...requency has been temporarily derated as determined by L8 38 The carrier frequency reduction function is disabled when this value is 0 00 s No Name Setting Range Default L8 40 Carrier Frequency Reduct...

Page 188: ...amp generator d1 01 to d1 17 frequency references 2 Setting o1 03 to 2 requires entering the number of motor poles to E2 04 and E5 04 n o1 06 User Monitor Selection Mode Normally the monitors shown di...

Page 189: ...03 n o1 11 User Set Display Units Decimal Display Determines how many decimal points should be used to set and display the frequency reference No Name Setting Range Default o1 11 User Set Display Unit...

Page 190: ...02 OFF Key Function Selection 0 1 1 Setting 0 Disabled Setting 1 Enabled The OFF key will terminate drive operation even if the Run command source is not assigned to the HOA keypad Cycle the Run comma...

Page 191: ...ing Range Default o3 02 Copy Allowed Selection 0 1 0 Setting 0 Disabled Setting 1 Enabled n o4 01 Cumulative Operation Time Setting Sets the cumulative operation time of the drive The user can also ma...

Page 192: ...l maintenance time will depend on the environment where the drive is used No Name Setting Range Default o4 07 DC Bus Pre charge Relay Maintenance Setting 0 to 150 0 n o4 11 U2 U3 Initialization Resets...

Page 193: ...o Tuning for Induction Motors on page 143 for details on the different types of Auto Tuning No Name Setting Range Default T1 01 Auto Tuning Mode Selection 2 3 2 Setting 2 Stationary Auto Tuning for Li...

Page 194: ...ration Status Monitors on page 332 for a complete list of U1 oo monitors and descriptions u U2 Fault Trace Use these monitor parameters to view the status of various drive aspects when a fault occurs...

Page 195: ...ors on page 337 for a complete list of U5 oo monitors and descriptions u U6 Operation Status Monitors These monitors display reference data for the output voltage and vector control and the offset val...

Page 196: ...4 13 Advanced Drive Setup Adjustments This Page Intentionally Blank 196 YASKAWA ELECTRIC TOEP C710616 45F YASKAWA AC Drive Z1000 User Manual...

Page 197: ...l run 5 1 SECTION SAFETY 198 5 2 MOTOR PERFORMANCE FINE TUNING 200 5 3 DRIVE ALARMS FAULTS AND ERRORS 203 5 4 FAULT DETECTION 207 5 5 ALARM DETECTION 220 5 6 PROGRAMMING ERRORS 227 5 7 AUTO TUNING FAU...

Page 198: ...all indicators are OFF measure for unsafe voltages to confirm the drive is safe prior to servicing After blowing a fuse or tripping a GFCI do not attempt to restart the drive or operate peripheral dev...

Page 199: ...ve Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the...

Page 200: ...ier frequency If the motor noise is too loud Lower the carrier frequency when motor hunting and oscillation occur at speeds up to 40 Hz The default setting for the carrier frequency depends on the dri...

Page 201: ...an cause overcompensation and motor oscillation 0 Close to the actual load inertia ratio Stalling or oscillation occur when load is applied during constant speed Pull In Current Compensation Time Cons...

Page 202: ...e Characteristics C2 01 and C2 02 Prevents shock at the beginning and end of acceleration and deceleration Jump Frequency d3 01 through d3 04 Skips over the resonant frequencies of connected machinery...

Page 203: ...the alarm occurs A multi function contact output set to be tripped by a minor fault H2 oo 10 closes If the output is set to be tripped by an alarm the contact will not close The HOA keypad displays te...

Page 204: ...PI Feedback 210 FbL PI Feedback Loss 211 GF Ground Fault 211 LF Output Phase Loss 211 LF2 Current Imbalance 211 nSE Node Setup Error 211 oC Overcurrent 212 oFA00 Option Card Connection Error CN5 213 H...

Page 205: ...e Time No output 2 223 HOA Keypad Display Name Minor Fault Output H2 oo 10 Page LT 2 Capacitor Maintenance Time No output 2 223 LT 3 Soft Charge Bypass Relay Maintenance Time No output 2 223 oH Heatsi...

Page 206: ...t Detection Error 232 n Errors and Displays When Using the Copy Function Table 5 9 Copy Errors HOA Keypad Display Name Page CoPy Writing parameter settings flashing 233 CPEr Control mode mismatch 233...

Page 207: ...card do not line up properly with the connector pins on the drive Reinstall the option card HOA Keypad Display Fault Name CE MEMOBUS Modbus Communication Error Control data was not received for the CE...

Page 208: ...r shielded line Ground the shield on the controller side or the drive input power side Ensure that other equipment such as switches or relays do not cause noise Use surge suppressors if required Separ...

Page 209: ...Cause Possible Solution The installed terminal board is not a Z1000 terminal board Remove the unsupported terminal board and replace with a Z1000 terminal board HOA Keypad Display Fault Name EF0 Opti...

Page 210: ...ed its expected performance life or is damaged in any other way follow the replacement instructions in the Peripheral Devices Options chapter Fault detected in the internal cooling fan or magnetic con...

Page 211: ...1 and 2 are the same when using OLV PM Hardware problem If the problem continues replace the control board or the entire drive Contact Yaskawa or a Yaskawa representative for instructions on replacin...

Page 212: ...nt of torque make the following changes Increase the acceleration time C1 01 and C1 03 Increase the S curve characteristics C2 01 and C2 02 Increase the capacity of the drive The drive is attempting t...

Page 213: ...ble Solution Surrounding temperature is too high Check the temperature surrounding the drive Verify temperature is within drive specifications Improve the air circulation within the enclosure panel In...

Page 214: ...eleration and deceleration times C1 01 through C1 04 A general purpose motor is driven below the rated speed with a high load Reduce the load Increase the speed If the motor is supposed to operate at...

Page 215: ...ent fluctuation due to input phase loss Check the power supply for phase loss HOA Keypad Display Fault Name oL3 Overtorque Detection 1 The current has exceeded the value set for torque detection L6 02...

Page 216: ...current level during Speed Search and the deceleration time b3 02 and b3 03 respectively Perform Stationary Auto Tuning for line to line resistance and then set b3 14 to 1 to enable Speed Estimation S...

Page 217: ...is too heavy Increase the load inertia for PM motor n8 55 Increase the pull in current during accel decel n8 51 Reduce the load Increase the motor or drive capacity Load inertia is too heavy Increase...

Page 218: ...rect the wiring One of the drive input power wiring terminals is loose Ensure there are no loose terminals Apply the tightening torque specified in this manual to fasten the terminals Refer to Wire Ga...

Page 219: ...4 06 for the performance life of the soft charge bypass Replace either the control board or the entire drive if U4 06 exceeds 90 For instructions on replacing the control board contact Yaskawa or a Ya...

Page 220: ...he option are not properly lined up with the connector pins on the drive Reinstall the option A data error occurred due to noise Check options available to minimize the effects of noise Take steps to...

Page 221: ...mmunications cable HOA Keypad Display Minor Fault Name CrST Cannot Reset Cause Possible Solutions Fault reset was being executed when a Run command was entered Ensure that a Run command cannot be ente...

Page 222: ...longer than the time set to b5 37 and b5 12 is set to 1 or 4 Cause Possible Solutions Parameter settings for b5 36 and b5 37 are incorrect Check parameters b5 36 and b5 37 PI feedback wiring is fault...

Page 223: ...ault Name LT 2 Capacitor Maintenance Time The main circuit and control circuit capacitors are nearing the end of their expected performance life Note An alarm output H2 oo 10 will only be triggered if...

Page 224: ...is faulty PTC input Repair the PTC input wiring There is a fault on the machine side e g the machine is locked up Check the status of the machine Remove the cause of the fault Motor has overheated Che...

Page 225: ...rigger a multi function output terminal that is set for alarm output H2 oo 10 Cause Possible Solutions A digital input set to 67H MEMOBUS Modbus test was closed while the drive was running Stop the dr...

Page 226: ...an alarm when the magnetic contactor line breaker and leakage breaker are closed Check the capacity of the drive input power transformer Air inside the drive is too hot Check the temperature inside th...

Page 227: ...HOA Keypad Display Error Name oPE03 Multi Function Input Selection Error A contradictory setting is assigned to multi function contact inputs H1 01 to H1 07 Cause Possible Solutions The same function...

Page 228: ...nd an input option card is not connected to the drive HOA Keypad Display Error Name oPE07 Multi Function Analog Input Selection Error A contradictory setting is assigned to multi function analog input...

Page 229: ...g PI control but the lower limit for the frequency reference d2 01 is not 0 Correct the parameter settings HOA Keypad Display Error Name oPE10 V f Data Setting Error One of the following setting error...

Page 230: ...Display Error Name oPE28 Sequence Timer Error One or more of the sequence timers is not set in the correct order Cause Possible Solutions One of the following contradictory settings is true S2 01 S2...

Page 231: ...entered for Auto Tuning is correct HOA Keypad Display Error Name End5 Resistance Tuning Error Cause Possible Solutions The calculated resistance value is outside the allowable range Double check the...

Page 232: ...ated Slip Error Cause Possible Solutions Motor data entered during Auto Tuning was incorrect Make sure motor data entered to T1 oo match motor nameplate information Restart Auto Tuning and enter the c...

Page 233: ...ntrol Mode Mismatch Cause Possible Solutions Control mode of the parameters to be loaded onto the drive and the control mode set to the drive do not match Verify the control mode for the parameters to...

Page 234: ...it read parameters from the drive HOA Keypad Display Task rEAd Reading Parameter Settings flashing Cause Possible Solutions Displayed while the parameter settings are being read onto the USB Copy Unit...

Page 235: ...ling power remove the cause of the fault and reset u If the Drive Still has Power After a Fault Occurs 1 Look at the HOA keypad for information on the fault that occurred 2 Refer to Fault Displays Cau...

Page 236: ...put S4 Close then open the fault signal digital input via terminal S4 S4 is set for Fault Reset as default H1 04 14 Fault Reset Switch Drive S4 Fault Reset Digital Input SC Digital Input Common Turn o...

Page 237: ...1 Connected Machinery Vibrates When Motor Rotates Unexpected Noise from Connected Machinery 242 Oscillation or Hunting 242 PI Output Fault 242 Motor Rotates After the Drive Output is Shut Off Motor Ro...

Page 238: ...e wiring for the control terminal Correct wiring mistakes Check the input terminal status monitor U1 10 The drive has been set to accept the frequency reference from the incorrect source Check paramet...

Page 239: ...acturer of the motor n Motor Rotates in One Direction Only Cause Possible Solutions The drive prohibits reverse rotation Check parameter b1 04 Set parameter b1 04 to 0 to allow the motor to rotate in...

Page 240: ...Load is too heavy Reduce the load so that the output current remains within the motor rated current Increase the acceleration time Check if the mechanical brake is fully releasing as it should Accele...

Page 241: ...es Longer than Expected Cause Possible Solutions L3 04 is set incorrectly Check the Stall Prevention level during deceleration L3 04 The deceleration time is set too long Set deceleration to more appr...

Page 242: ...terminal settings Set multi function analog input terminal A1 or A2 for PI feedback H3 02 or H3 10 B A signal input to the terminal selection for PI feedback is needed Check the connection of the feed...

Page 243: ...otor if oL2 faults occur too frequently u Unstable Motor Speed when Using PM Cause Possible Solutions Drive is attempting to operate the motor beyond the speed control range listed in the specificatio...

Page 244: ...5 10 Troubleshooting without Fault Display This Page Intentionally Blank 244 YASKAWA ELECTRIC TOEP C710616 45F YASKAWA AC Drive Z1000 User Manual...

Page 245: ...es and options available for the drive 6 1 SECTION SAFETY 246 6 2 DRIVE OPTIONS AND PERIPHERAL DEVICES 248 6 3 CONNECTING PERIPHERAL DEVICES 249 6 4 OPTION INSTALLATION 250 6 5 INSTALLING PERIPHERAL D...

Page 246: ...nnel to perform work on the drive Failure to comply could result in death or serious injury Installation maintenance inspection and service must be performed only by authorized personnel familiar inst...

Page 247: ...Contact your supplier before restarting the drive or the peripheral devices if the cause cannot be identified Do not operate damaged equipment Failure to comply could result in further damage to the...

Page 248: ...Modbus TCP IP network EtherNet IP SI EN3 Connects to an EtherNet IP network LONWORKS SI W3 Connects to a LONWORKS network Interface Options Remote Operator Cable UWR000051 1 m cable UWR000052 2 m cabl...

Page 249: ...Keypad USB Cable Type AB 24 V Power Supply Unit AC Reactor 1 An input side noise filter is built into models CIMR Z 2A0011 to 2A0273 and 4A0005 to 4A0302 Fuses Figure 6 1 Connecting Peripheral Devices...

Page 250: ...ect all power to the drive and wait at least the amount of time specified on the drive front cover safety label After all indicators are off measure the DC bus voltage to confirm safe level and check...

Page 251: ...E Figure 6 3 Remove the Front Cover and HOA Keypad 2 With the front cover and HOA keypad removed apply the LED label F in the appropriate position on the drive front cover D NS MS F D Figure 6 4 Apply...

Page 252: ...rt the Option Card 4 Connect the ground wire G to the ground terminal A using one of the remaining provided screws C Connect the other end of the ground wire G to the ground terminal and installation...

Page 253: ...the drive D and replace the HOA Keypad F D E Figure 6 7 Replace the Front Cover and HOA Keypad Note Leave enough space when wiring to easily reattach the front cover Make sure no wires get caught betw...

Page 254: ...that shuts the power OFF when errors are output by using magnetic contactor MC as shown in Figure 6 8 R L1 MB MCCB or GFCI A B MC MC MC MC S L2 T L3 C SA A Power supply B Drive C Control power supply...

Page 255: ...ss u Connecting an AC Reactor AC reactors suppress surges in current and improve the power factor on the input side of the drive Use an AC reactor in the following situations To suppress harmonic curr...

Page 256: ...Ampere 4 Three Phase 200 V Class 2A0011 3 10 6 20 17 5 30 FWH 40B 40 2A0017 5 16 7 30 25 50 FWH 50B 50 2A0024 7 5 24 2 40 40 70 FWH 80B 80 2A0031 10 30 8 60 50 90 FWH 100B 100 2A0046 15 46 2 90 80 12...

Page 257: ...e either a sealant or a gasket to ensure that the attachment is firmly affixed Refer to Table 6 6 for installation details NOTICE The bracket and attachment must match the direction of the installatio...

Page 258: ...39 2 277 9 to 346 9 D1 D2 W H Panel Table 6 5 IP20 NEMA 1 UL Type 1 Drive Dimensions with Attachment Installed Model Dimensions mm in W H D1 D2 Three Phase 200 V Class 2A0011 2A0017 170 6 69 375 14 76...

Page 259: ...4A0065 4A0077 4A0096 305 12 01 570 22 44 157 6 18 106 5 4 19 4A0124 276 10 87 721 4 28 40 131 5 16 158 6 22 4A0156 4A0180 4A0240 340 13 39 803 31 61 219 2 8 63 180 8 7 12 4A0302 455 17 91 1065 41 93 2...

Page 260: ...118 4 65 324 12 76 2A0024 2A0031 1 170 6 69 465 18 31 150 5 91 445 17 52 118 4 65 414 16 30 2A0046 2A0059 2 200 7 87 533 20 98 130 5 12 520 20 47 194 7 64 473 18 62 2A0075 2A0088 2A0114 2 305 12 01 5...

Page 261: ...talled incorrectly and may cause the drive to break down NOTICE The bracket and attachment must match the direction of the installation Water and dust can enter when the bracket and attachment are ins...

Page 262: ...4 Qty 1 Attachment Qty 1 Screw M4x10 S W Qty 2 Screw M5x14 S W Qty 8 Screw M6x14 S W Qty 2 2 4 5 29 Screw M6x14 Qty 14 4 0 to 4 9 35 4 to 43 3 4A0124 100 065 945 72606 EZZ021642E Bracket 1 Qty 1 Brac...

Page 263: ...444 17 48 824 32 44 220 2 8 67 179 8 7 08 Three Phase 400 V Class 4A0005 4A0008 4A0011 182 7 17 383 15 08 113 5 4 47 104 5 4 11 4A0014 4A0021 4A0027 182 7 17 473 18 62 128 5 5 06 104 5 4 11 4A0034 4A0...

Page 264: ...l Cut Out Dimensions Model Dimensions mm in Fig W H W1 W2 H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H11 A B Three Phase 200 V Class 2A0011 2A0017 1 182 7 17 383 15 08 150 5 91 62 5 2 46 115 4 53 115 4 53 62 5 2...

Page 265: ...s UL recognized electronic motor overload protection built into the drive software Note 1 Disable the motor protection function L1 01 0 when using an external motor thermal overload relay 2 Create a s...

Page 266: ...ier frequency PWM drives tend to increase the temperature in overload relays It may be necessary to increase the trip level setting when encountering nuisance triggering of the relay WARNING Fire Haza...

Page 267: ...cifications A 1 POWER RATINGS 268 A 2 DRIVE SPECIFICATIONS 274 A 3 DRIVE WATT LOSS DATA 276 A 4 DRIVE DERATING DATA 278 Appendix A YASKAWA ELECTRIC TOEP C710616 45F YASKAWA AC Drive Z1000 User Manual...

Page 268: ...justable between 1 and 12 5 kHz Maximum Frequency varies with Rated Output Capacity Maximum Output Voltage V Three phase 200 to 240 V proportional to input voltage Maximum Output Frequency Hz 240 Hz H...

Page 269: ...y Maximum Output Voltage V Three phase 200 to 240 V proportional to input voltage Maximum Output Frequency Hz 240 Hz Harmonics Reduction DC Link Choke Built in EMC Filter IEC EN 61800 3 Category 2 Bui...

Page 270: ...hree phase 380 to 480 V proportional to input voltage Maximum Output Frequency Hz 240 Hz Harmonics Reduction DC Link Choke Built in EMC Filter IEC EN 61800 3 Category 2 Built in 1 The motor capacity H...

Page 271: ...380 to 480 V proportional to input voltage Maximum Output Frequency Hz 240 Hz Harmonics Reduction DC Link Choke Built in EMC Filter IEC EN 61800 3 Category 2 Built in 1 The motor capacity HP refers t...

Page 272: ...e Maximum Output Frequency Hz 240 Hz Harmonics Reduction DC Link Choke Built in EMC Filter IEC EN 61800 3 Category 2 Built in 1 The motor capacity HP refers to an NEC Table 430 250 208 V motor The rat...

Page 273: ...tional to input voltage Maximum Output Frequency Hz 240 Hz Harmonics Reduction DC Link Choke Built in EMC Filter IEC EN 61800 3 Category 2 External 1 The motor capacity HP refers to an NEC Table 430 2...

Page 274: ...t patterns possible Main Control Functions Momentary Power Loss Ride Thru Speed Search Overtorque Undertorque Detection 4 Step Speed max Accel Decel Switch S curve Accel decel 3 Wire Sequence Auto Tun...

Page 275: ...rt term temperature during transportation Altitude Up to 1000 meters without derating up to 3000 m with output current and voltage derating Refer to Altitude Derating on page 280 for details Vibration...

Page 276: ...lass Three Phase Models Model Rated Amps A Heatsink Loss W Interior Unit Loss W Total Loss W 4A0005 4 8 1 93 24 117 4A0008 7 6 1 146 33 178 4A0011 11 1 184 38 222 4A0014 14 1 231 52 283 4A0021 21 1 30...

Page 277: ...3 Value assumes the carrier frequency is set to 2 kHz A 3 Drive Watt Loss Data YASKAWA ELECTRIC TOEP C710616 45F YASKAWA AC Drive Z1000 User Manual 277 A Specifications...

Page 278: ...e carrier frequency increases above the factory default setting 12 5 kHz 5 kHz 100 60 0 Figure A 1 Carrier Frequency Derating 2A0011 to 2A0114 and 4A0005 to 4A0096 8 kHz 5 kHz 100 80 10 kHz 0 Figure A...

Page 279: ...allation Method Selection 0 IP00 Open Chassis Enclosure 2 IP20 NEMA 1 UL Type 1 Enclosure 3 External Heatsink Installation 0 2 3 2 IP00 Open Chassis Enclosure Drive operation between 10 C and 50 C 14...

Page 280: ...llation Method Derating u Altitude Derating The drive standard ratings are valid for installation altitudes up to 1000 m For installations from 1000 m to 3000 m the drive rated output current must be...

Page 281: ...D REFERENCES 293 B 5 E MOTOR PARAMETERS 296 B 6 F COMMUNICATION OPTION PARAMETERS 299 B 7 H PARAMETERS MULTI FUNCTION TERMINALS 302 B 8 L PROTECTION FUNCTION 312 B 9 N SPECIAL ADJUSTMENT 319 B 10 O OP...

Page 282: ...e 0 5 127 A1 03 103 Initialize Parameters Init Parameters 0 No Initialize 1110 User Initialize 2220 2 Wire Initial 3330 3 Wire Initial 3410 SELVAL HVAC Initialize 3420 SELVAL OEM Bypass Init 0 No init...

Page 283: ...bled 0 Parameters A2 01 to A2 32 are reserved for the user to create a list of User Parameters 1 Save history of recently viewed parameters Recently edited parameters will be saved to A2 17 through A2...

Page 284: ...n Default 0 Range 0 to 2 b1 11 1DF Drive Delay Time Setting Run Delay Time After a Run command is entered the drive output waits until this delay time has passed before starting Default 0 s Min 0 Max...

Page 285: ...the current injected to the motor at the beginning of Speed Estimation Speed Search Set as a coefficient for the motor rated current Default 2 Min 0 0 Max 2 0 160 b3 07 197 Output Current 2 during Spe...

Page 286: ...mand is issued normal 1 Triggered when an external baseblock is released Default 0 Range 0 1 162 b3 29 077C Speed Search Induced Voltage Level SpdSrch Ind Vlvl OLV PM OLV PM Performs Speed Search when...

Page 287: ...o the PI output Default 1 00 Min 0 00 Max 25 00 163 b5 11 1AF PI Output Reverse Selection Output Rev Sel 0 0 limit 1 Reverse 0 Negative PI output triggers zero limit 1 Rotation direction reverses with...

Page 288: ...I Maximum Boost Time SetpointBoostTim Sets the maximum boost time when PI feedback does not reach boost level The Snooze Function starts when the PI feedback exceeds the boost setting level or when th...

Page 289: ...U5 14 and U5 15 at maximum frequency Note Used for U5 14 and U5 15 only Default 0 Min 0 Max 9999 169 b5 44 163 PI Output 2 Monitor Max Lower 4 Digits PI Out MonMax L4 Sets the lower 4 digits of the ma...

Page 290: ...lter Time Sets a time constant filter for output power detection Default 20 ms Min 0 Max 2000 b8 06 1D1 Search Operation Voltage Limit Search V Limit Sets the limit for the voltage search operation as...

Page 291: ...40 0 u C2 S Curve Characteristics No Addr Hex Name LCD Display Description Values Page C2 01 20B S Curve Characteristic at Accel Start SCrv Acc Start The S curve can be controlled at the four points s...

Page 292: ...C6 03 225 Carrier Frequency Upper Limit CarrierFreq Max Determines the upper and lower limits for the carrier frequency Carrier Frequency E1 04 Max Output Frequency Output Frequency C6 05 K Output Fre...

Page 293: ...e for the drive Setting units are determined by parameter o1 03 Default 0 00 Hz Min 0 00 Max 240 00 1 171 d1 17 292 Jog Frequency Reference Jog Reference Sets the Jog frequency reference Setting units...

Page 294: ...width Sets the dead band width around each selected prohibited frequency reference point Default 1 0 Hz Min 0 0 Max 20 0 172 u d4 Frequency Reference Hold Function No Addr Hex Name LCD Display Descrip...

Page 295: ...02 2B3 Offset Frequency 2 Offset Freq 2 Added to the frequency reference when the digital input Frequency offset 2 H1 oo 45 is switched on Default 0 0 Min 100 0 Max 100 0 d7 03 2B4 Offset Frequency 3...

Page 296: ...73 E1 04 303 Maximum Output Frequency Max Frequency These parameters are only applicable when E1 03 is set to F To set linear V f characteristics set the same values for E1 07 and E1 09 In this case t...

Page 297: ...hase to phase motor resistance Automatically set during Auto Tuning Default 1 Min 0 000 Max 65 000 E2 10 317 Motor Iron Loss for Torque Compensation Motor Iron Loss Sets the motor iron loss Default 1...

Page 298: ...using an IPM motor with variable torque Set E5 24 to 0 when setting this parameter Default 2 Min 0 0 mV rad s Max 2000 0 mV rad s 136 E5 24 353 1 Motor Induction Voltage Constant 2 PM Mtr Ind V 2 OLV...

Page 299: ...abled 1 Enabled OLV PM OLV PM 0 Disabled Torque reference limit from option board disabled 1 Enabled Torque reference limit from option board enabled Default 0 Range 0 1 F6 07 3A8 Multi Step Speed Ena...

Page 300: ...8 1 BOOTP 2 DHCP Default 2 Range 0 to 2 F7 14 3F2 Duplex Mode Selection Duplex Select 0 Half Half 1 Auto Auto 2 Full Full 3 Half Auto 4 Half Full 5 Auto Half 6 Auto Full 7 Full Half 8 Full Auto Selec...

Page 301: ...address The value sent for Input Assembly 166 will be read from this corresponding MEMOBUS Modbus address A MEMOBUS Modbus address value of 0 means that the value sent for Input Assembly 166 is not de...

Page 302: ...tion Term S7 Func Sel Assigns a function to the multi function digital inputs Refer to pages 302 to 305 for descriptions of setting values Note Set unused terminals to F Default 6 4 1 Min 0 Max B2 1 V...

Page 303: ...mer function Triggers the timer set up by parameters b4 01 and b4 02 Must be set in conjunction with the timer function output H2 oo 12 19 PI disable PI Disable Open PI control enabled Closed PI contr...

Page 304: ...mand 1 Speed Search 1 Closed Activates Current Detection Speed Search from the maximum output frequency E1 04 62 External Speed Search command 2 Speed Search 2 Closed Activates Current Detection Speed...

Page 305: ...controller Output behavior depends on the setting of S3 12 when open AA Secondary PI Inverse Operation PI2 Invert Closed Changes the sign of the secondary PI controller input reverse acting PI control...

Page 306: ...ction 1 Freq Detect 1 Closed Output frequency is less than or equal to the value in L4 01 with hysteresis determined by L4 02 5 Frequency detection 2 Freq Detect 2 Closed Output frequency is greater t...

Page 307: ...ing SpdSrch Closed Speed Search is being executed 3E PI feedback low PI Feedback Low Closed PI feedback level is too low 3F PI feedback high PI FeedbackHigh Closed The PI feedback level is too high 4A...

Page 308: ...o 10 V with zero limit 1 0 to 10 V without zero limit 2 4 to 20 mA 3 0 to 20 mA Note Use jumper switch S1 to set input terminal A2 for current or voltage input signal Default 2 Range 0 to 3 177 H3 10...

Page 309: ...eedback PI2 Feedback 10 V S3 02 maximum output frequency u H4 Analog Outputs No Addr Hex Name LCD Display Description Values Page H4 01 41D Multi Function Analog Output Terminal FM Monitor Selection T...

Page 310: ...ult 3 Range 0 to 4 179 H5 05 429 Communication Fault Detection Selection Serial Flt Dtct 0 Disabled 1 Enabled 0 Disabled 1 Enabled If communication is lost for more than two seconds a CE fault will oc...

Page 311: ...0 to FFFF 181 H5 15 310E BAC Dev Obj ID 1 BAC Dev Obj Id 1 BACnet device object ID Default 0 Range 0 to 3F 181 1 If this parameter is set to 0 the drive will be unable to respond to MEMOBUS Modbus com...

Page 312: ...when the motor temperature analog input H3 02 or H3 10 E exceeds the oH4 fault level 0 Ramp to stop 1 Coast to stop 2 Fast Stop decelerate to stop using the deceleration time in C1 09 Default 1 Range...

Page 313: ...KEB Deceleration Time KEB Decel Time Sets the time required to decelerate from the speed when KEB was activated to zero speed Default 0 00 s Min 0 00 Max 6000 0 L2 07 48B KEB Acceleration Time KEB Ac...

Page 314: ...d current Default 1 Min 30 Max 150 1 L3 11 4C7 Overvoltage Suppression Function Selection OV Inhibit Sel 0 Disabled 1 Enabled Enables or disables the ov suppression function which allows the drive to...

Page 315: ...240 0 L4 04 49C Speed Agreement Detection Width Spd Agree Wdth L4 04 sets the hysteresis or allowable margin for speed detection Default 2 0 kHz Min 0 0 Max 20 0 L4 05 49D Frequency Reference Loss De...

Page 316: ...Detection Level 1 Torq Det 1 Lvl Sets the overtorque and undertorque detection level Default 15 Min 0 Max 300 142 L6 03 4A3 Torque Detection Time 1 Torq Det 1 Time Sets the time an overtorque or under...

Page 317: ...equency reference reduction gain at overheat pre alarm when L8 03 4 Default 20 0 Min 10 0 5 Max 100 0 185 L8 27 4DD Overcurrent Detection Gain OC Level Sets the gain for overcurrent detection as a per...

Page 318: ...2 04 Drive Model Selection 2 Parameter setting value is not reset to the default value when the drive is initialized 3 Default setting is determined by the drive model Setting 2 Models 2A0011 to 2A021...

Page 319: ...during HSB Default 5 Min 1 Max 20 n3 02 589 High Slip Braking Current Limit HSB Current Lim Sets the current limit during HSB as a percentage of the motor rated current Default 1 Min 0 Max 200 n3 03...

Page 320: ...he d Axis current reference during acceleration deceleration as a percentage of the motor rated current Set to a high value when more starting torque is needed Default 50 Min 0 Max 200 n8 54 56D Volta...

Page 321: ...he third line Enter the last three digits of the monitor parameter number to be displayed Uo oo For example set 403 to display monitor parameter U4 03 Default 103 Range 101 to 699 188 o1 09 51C Freque...

Page 322: ...d OFF key is disabled in REMOTE operation 1 Enabled OFF key is always enabled Default 1 Range 0 1 190 o2 03 507 User Parameter Default Value User Default Sel 0 No Change 1 Save User Init 2 Clear User...

Page 323: ...192 o4 07 523 DC Bus Pre Charge Relay Maintenance Setting ChrgCircMaintSet Sets the value of the Maintenance Monitor for the soft charge bypass relay See U4 06 to check when the bypass relay may need...

Page 324: ...f an impact load is added Default 0 050 s Min 0 000 Max 1 000 u S2 Sequence Timers No Addr Hex Name LCD Display Description Values Page S2 01 3206 Sequence Timer 1 Start Time Tmr 1 Start Time Sets the...

Page 325: ...e used for running the drive when sequence timer 2 is active only applicable when S2 09 is set to 1 or 2 0 Operator d1 01 1 Operator d1 02 2 Operator d1 03 3 Operator d1 04 4 Terminals 5 Serial commun...

Page 326: ...0 to 10 S2 19 3218 Sequence Timer 4 Selection Tmr 4 Seq Sel 0 Digital out only 1 Run 2 Run PI Disable Sets the action that occurs when sequence timer 4 is active 0 Digital output only 1 Run 2 Run PI...

Page 327: ...t Sets the maximum output possible from the integrator Default 100 0 Min 0 0 Max 100 0 S3 09 3222 Secondary PI Output Upper Limit PI2 Upper Limit Sets the maximum output possible from the secondary PI...

Page 328: ...BP Energy Save Bypass Speed Increase BP Enrgy Sav Inc Sets the value in Hz that the drive will increase the output frequency above E1 04 before performing an Energy Save transfer to bypass Default 6 H...

Page 329: ...Reverse H1 0o B0 inputs are ignored In drive software versions PRG 1014 and later the Emergency Override inputs will function even if the CALL alarm is displayed Default 0 Range 0 1 S6 03 3238 ov2 Det...

Page 330: ...tor poles as specified on the motor nameplate Default 4 Min 2 Max 48 148 T1 07 707 Motor Base Speed Rated Speed Sets the rated speed of the motor as specified on the motor nameplate Default 1750 r min...

Page 331: ...mH Max 600 00 mH T2 12 736 PM Motor q Axis Inductance q Axis Induct OLV PM OLV PM Enter the q axis inductance for the PM motor as indicated on the motor nameplate Default 3 Min 0 00 mH Max 600 00 mH...

Page 332: ...ge DC Bus Voltage Displays the DC bus voltage 10 V 400 V 3 1 Vdc U1 08 47 Output Power Output kWatts Displays the output power this value is calculated internally 10 V Drive rated power kW 4 U1 10 49...

Page 333: ...U 1 SW Number FLASH ID No signal output available U1 26 5B Software No ROM CPU 2 SW Number ROM ID No signal output available U1 27 7A8 Message ID OPR MessageID OPR OPR ID No signal output available U1...

Page 334: ...he previous fault No signal output available 0 10 U2 17 7E2 Motor d Axis Current at Previous Fault Motor Id Current OLV PM OLV PM Displays the d axis current for the motor at the previous fault No sig...

Page 335: ...YY Displays the year when the fifth most recent fault occurred No signal output available U3 34 3018 Date Month and Day at 5th Most Recent Fault Fault 5 MMDD Displays the date and day when the fifth m...

Page 336: ...04 7E Cooling Fan Maintenance Fan Life Mon Displays main cooling fan usage time as a percentage of its expected performance life Parameter o4 03 can be used to reset this monitor No signal output ava...

Page 337: ...bypass contactor after power up Uv or Uv1 flashes after 10 s 04 Waiting for Run command prohibited time period to end 05 Fast Stop digital input HOA keypad 06 b1 17 Run command given at power up 07 D...

Page 338: ...Time Hr Min HHMM Time Hr Min HHMM Displays the current time Hours and Minutes No signal output available 1 U5 31 3001 Date Year Date Year Displays the current year No signal output available 1 U5 32 3...

Page 339: ...to 20 Output monitor for option card Refer to Option Instruction manual for details No signal output available 1 Values shown are specific to 200 V class drives Double the values for 400 V class driv...

Page 340: ...B 13 U Monitors This Page Intentionally Blank 340 YASKAWA ELECTRIC TOEP C710616 45F YASKAWA AC Drive Z1000 User Manual...

Page 341: ...5 DRIVE OPERATIONS BY BACNET 350 C 6 COMMUNICATIONS TIMING 351 C 7 BACNET OBJECTS SUPPORTED 352 C 8 ACCESSING DRIVE PARAMETERS AND THE ENTER COMMAND 358 C 9 COMMUNICATION ERRORS 359 C 10 SELF DIAGNOST...

Page 342: ...dress of the drive on the MS TP network In addition both the Device Object instance ID and the Device Object Name are configurable These allow the drive to have a virtual address thus simplifying cont...

Page 343: ...tion Parameters Communication Speeds 1200 2400 4800 9600 19200 38400 57600 76800 bps Data Length 8 bit fixed Parity Select Even Odd or None Stop Bit 1 bit fixed Protocol BACnet MS TP Max Number of Dri...

Page 344: ...her wiring and power cables Use shielded cables for the communications cables and properly shielded clamps to prevent problems with noise When using RS 485 communications connect S to R and S to R as...

Page 345: ...at the end of the network Set DIP switch S2 to the OFF positions on all other slave devices 2 Set H5 07 to 1 when using the RS 485 interface u Network Termination The two ends of the BACnet network li...

Page 346: ...oPE29 error 4 When BACnet communications are selected H5 08 3 selecting 115200 bps Setting 8 will trigger an oPE29 error No Name Setting Range Default H5 02 Communication Speed Selection 0 to 8 1 1 D...

Page 347: ...smit Wait Time Sets the time the drive waits after receiving data from a master until responding data Note Cycle power for the setting to take effect No Name Setting Range Default H5 06 Drive Transmit...

Page 348: ...Refer to Enter Command on page 358 No Name Setting Range Default H5 11 Communications Enter Function Selection 0 or 1 0 Setting 0 Enter command necessary Parameter changes become effective after an En...

Page 349: ...Object Identifier 0 0 to FFFFH 1 H5 15 BACnet Device Object Identifier 1 0 to 3FH 0 Example 1 Set Device Object Instance Identifier of 1234 1234 decimal is equal to 4D2H hexadecimal Set H5 14 to 4D2H...

Page 350: ...e both linked by a logical OR operation u Controlling the Drive Select an external reference and adjust the parameters in Table C 1 accordingly to start and stop the drive or set the frequency referen...

Page 351: ...lization 5 s 1 If the drive receives command type 1 data during the minimum wait time it will perform the command and then respond However if it receives a command type 2 or 3 during that time either...

Page 352: ...Output Analog Value Binary Output Binary Output Binary Value Object_Identifier Yes Yes Yes Yes Yes Yes Yes Object_Name Yes Yes Yes Yes Yes Yes Yes Object_Type Yes Yes Yes Yes Yes Yes Yes System_Statu...

Page 353: ...recision Range Units PV Access AO1 Analog Output 1 Level 0007H XXXX X 0 to 100 0 C AO2 Analog Output 2 Level 0008H XXXX X 0 to 100 0 C u Analog Value Objects Table C 7 Analog Value Objects Object ID O...

Page 354: ...Drive Ready Bit 3 Drive Faulted Bit 4 Data Setting Error Bit 5 Multi Function Contact Output 1 terminal M1 M2 Bit 6 Multi Function Contact Output 2 terminal M3 M4 Bit 7 Multi Function Contact Output 3...

Page 355: ...rive Status 2 AV17 MF Output Status AV18 DC Bus Voltage 0031H XXXX X Volts R AV19 PI Feedback Level 0038H XXXX X R AV20 PI Input Level 0039H XXXX X R AV21 PI Output Level 003AH XXXX X R AV22 CPU Softw...

Page 356: ...OFF C BO7 Refl Sel Term S7 IN 000FH bit 10 ON OFF C u Binary Value Objects Table C 10 Binary Value Objects Object ID Object Name Modbus Address Active Text Inactive Text PV Access BV1 RUN FWD 0001H b...

Page 357: ...13 ON OFF R BV47 Modbus Comms Error 002CH bit 14 ON OFF R BV48 Modbus Timeout Error 002CH bit 15 ON OFF R BV49 CRC Error 003DH bit 0 ON OFF R BV50 Invalid Data Length 003DH bit 1 ON OFF R BV51 Parity...

Page 358: ...register 0512H which is decimal 1298 Set AV29 to 1298 Set AV30 to 1 Set BV55 to ON u Enter Command Enter Commands are only required when using AV29 and AV30 to access drive parameters An Enter command...

Page 359: ...parameter register number used when reading 37d BN_ERR_VALUE_OUT_OF_RANGE Value written to the parameter is out of the valid range 40d BN_ERR_WRITE_ACCESS_DENIED An invalid parameter register number w...

Page 360: ...06 and set it for the communications test mode H1 06 67 3 Set parameter H5 08 to 0 4 Turn off the power to the drive 5 With the power off wire the drive as shown in the following diagram connecting t...

Page 361: ...ex K Data Sharing ReadProperty B DS RP B Data Sharing WriteProperty B DS WP B Data Sharing ReadProperty Multiple B DS RPM B Data Sharing WriteProperty Multiple B DS WPM B Device Management Dynamic Dev...

Page 362: ...ling Router over IP BACnet IP Broadcast Management Device BBMD Does the BBMD support registrations by Foreign Devices Yes No Character Sets Supported Indicating support for multiple character sets doe...

Page 363: ...x explains the guidelines and criteria for maintaining CE and UL standards D 1 SECTION SAFETY 364 D 2 EUROPEAN STANDARDS 366 D 3 UL CUL STANDARDS 372 Appendix D YASKAWA ELECTRIC TOEP C710616 45F YASKA...

Page 364: ...off After shutting off the power wait for at least the amount of time specified on the drive before touching any components Do not allow unqualified personnel to perform work on the drive Failure to...

Page 365: ...le for modification of the product made by the user This product must not be modified Check all the wiring to ensure that all connections are correct after installing the drive and connecting other de...

Page 366: ...eas with pollution higher than degree 2 and overvoltage category 3 in accordance with IEC EN 664 n Installing Fuses on the Input Side Always install input fuses Select fuses according to the table bel...

Page 367: ...ds IEC EN 61800 3 2004 n EMC Filter Installation Note Drive models 2A0011 to 2A0273 and 4A0005 to 4A0302 have a built in EMC filter The following conditions must be met to ensure continued compliance...

Page 368: ...ing conductor complies with technical standards and local safety regulations WARNING Electrical Shock Hazard Because the leakage current exceeds 3 5 mA in models 4o0240 and larger IEC EN 61800 5 1 sta...

Page 369: ...late D Grounding surface remove any paint or sealant E Drive F Motor cable braided shield cable max 10 m G Motor H Cable Clamp I Make sure the ground wire is grounded Figure D 4 EMC Filter and Drive I...

Page 370: ...anel C Metal plate D Grounding surface remove any paint or sealant E Drive F Motor cable braided shield cable max 10 m G Motor H Cable Clamp I Ground plate scrape off any visible paint J EMC noise fil...

Page 371: ...x X in Three Phase 200 V Class 2A0343 2A0396 FS5972 600 99 600 24 3 10 2 5 3 15 2 9 3 4 7 Three Phase 400 V Class 4A0361 FS5972 410 99 410 23 1 10 2 4 5 15 2 9 3 4 7 4A0414 4A0480 FS5972 600 99 600 2...

Page 372: ...isted in the following tables are Yaskawa recommendations Refer to NEC table 310 16 for proper wire gauge selection for terminals M M 1 3 and ground Wire Gauges and Tightening Torques Refer to Wire Ga...

Page 373: ...C 600 Vac UL approved vinyl sheathed insulation n Factory Recommended Branch Circuit Protection WARNING Fire Hazard Install adequate branch circuit protection according to applicable local codes and...

Page 374: ...0590 500 590 1100 FWH 1000A 1000 1 Maximum MCCB rating is 15 A or 200 of drive input current rating whichever value is larger MCCB voltage rating must be 600 Vac or greater 2 Maximum Time delay fuse i...

Page 375: ...abled Disabled the internal motor overload protection of the drive 1 Standard fan cooled motor default Selects protection characteristics for a standard self cooled motor with limited cooling capabili...

Page 376: ...at projects out can be protected with the enclosure or with the appropriate capacitor cover after completing drive installation Use Table D 7 to match drive models with available capacitor covers Orde...

Page 377: ...ve settings Fill in the table data after commissioning the application and have them ready when contacting Yaskawa for technical assistance E 1 DRIVE AND MOTOR SPECIFICATIONS 378 E 2 BASIC PARAMETER S...

Page 378: ...1 07 r min Note These values must be entered as part of the Auto Tuning process n Permanent Magnet Motor Items Description Items Description Manufacturer Induction Voltage Constant mVs rad Model Induc...

Page 379: ...istance E2 05 Permanent Magnet Motor Rated Power E5 02 Motor Rated Current E5 03 No of Motor Poles E5 04 Motor Stator Resistance E5 05 Motor d Axis Inductance E5 06 Motor q Axis Inductance E5 07 Induc...

Page 380: ...Value and Function Name Memo M1 M2 H2 01 M3 M4 H2 02 M5 M6 H2 03 u Monitor Outputs Terminal Output Used Setting Value and Function Name Memo FM H4 01 AM H4 04 E 2 Basic Parameter Settings 380 YASKAWA...

Page 381: ...n Time b3 04 V f Gain during Speed Search b3 05 Speed Search Delay Time b3 06 Output Current 1 during Speed Search b3 10 Speed Search Detection Compensation Gain b3 14 Bi Directional Speed Search Sele...

Page 382: ...4 Carrier Frequency Lower Limit C6 05 Carrier Frequency Proportional Gain No Name User Setting d1 01 Frequency Reference 1 d1 02 Frequency Reference 2 d1 03 Frequency Reference 3 d1 04 Frequency Refer...

Page 383: ...H4 08 Multi Function Analog Output Terminal AM Signal Level Selection H5 01 Drive Slave Address H5 02 Communication Speed Selection H5 03 Communication Parity Selection H5 04 Stopping Method After Co...

Page 384: ...Selection during oH Pre Alarm n1 01 Hunting Prevention Selection n1 02 Hunting Prevention Gain Setting No Name User Setting n1 03 Hunting Prevention Time Constant n1 05 Hunting Prevention Gain while...

Page 385: ...er 4 Reference Source S3 01 Secondary PI Enable Selection S3 02 Secondary PI User Display S3 03 Secondary PI Display Digits S3 04 Secondary PI Unit Selection S3 05 Secondary PI Setpoint Value S3 06 Se...

Page 386: ...Rated Power No Name User Setting T2 05 PM Motor Rated Voltage T2 06 PM Motor Rated Current T2 07 PM Motor Base Frequency T2 08 Number of PM Motor Poles T2 10 PM Motor Stator Resistance T2 11 PM Motor...

Page 387: ...145 Auto Tuning Fault Detection 231 Auto Tuning Fault Solutions 231 Auto Tuning for Induction Motors 143 Auto Tuning for Permanent Magnet Motors 144 Auto Tuning Input Data 143 144 Auto Tuning Interru...

Page 388: ...g Fan Maintenance 336 Cooling Fan Maintenance Setting Operation Time 323 Cooling Fan Maintenance Time 223 Cooling Fan Operation Time 336 Cooling Fan Operation Time Setting 192 Cooling Tower Fan Applic...

Page 389: ...04 232 Er 05 232 Er 08 232 Er 09 232 Er 12 232 Err 210 Error Reading Data 234 Errors and Displays When Using the Copy Function 206 Error Writing Data 233 European Standards 366 Excessive Motor Oscilla...

Page 390: ...ods and Required Tools 47 HOA Keypad Menu and Screen Structure 0 HOA Keypad Remote Installation 47 HOA Keypad Remote Usage 46 Humidity 42 Hunting Prevention Gain 200 Hunting Prevention Gain Setting 31...

Page 391: ...imum Output Frequency 134 Minimum Output Frequency Voltage 134 Minimum Output Voltage 200 Minimum Power Supply Capacity 268 269 270 271 272 273 Minimum Wait Time for Sending Messages 351 Minor Alarms...

Page 392: ...228 oPE09 229 oPE10 229 oPE11 229 oPE16 229 oPE27 230 oPE28 230 oPE29 230 oPE Fault Parameter 333 Open Loop Vector Control for PM Motors 26 Open Loop Vector Control Mode Tuning Parameters 201 Operati...

Page 393: ...verse Selection 163 PI Primary Delay Time Constant 163 PI Setpoint 337 PI Setpoint Boost Setting 166 PI Setpoint Display Digits 168 PI Setpoint Monitor Unit Selection 169 PI Setpoint Scaling 165 PI Se...

Page 394: ...Value 327 Secondary PI Unit Selection 327 Secondary PI User Display 326 Second Line Monitor Selection 188 Selecting the Type of Auto Tuning 145 Selection of Parameter Write during Uv 322 Self Diagnost...

Page 395: ...minal TB1 37 Terminal TB2 37 Terminal TB3 37 Terminal TB4 37 Terminal TB5 37 Test Run 144 147 Test Run Checklist 155 Test Run with Load Connected 152 Third Line Monitor Selection 188 Tightening Torque...

Page 396: ...n Complete Level 324 Voltage Restoration Level 324 Voltage Restoration Sensitivity Time Constant 324 Voltage Restoration Time Constant at Impact 324 vrFy 234 W W T3 81 Waiting for Run 226 Warranty Inf...

Page 397: ...Index This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710616 45F YASKAWA AC Drive Z1000 User Manual 397...

Page 398: ...1 Metasys N2 and 2 APOGEE FLN P1 Appendix B Addition Parameter settings according to software version PRG 1015 H5 08 Settings 1 Metasys N2 and 2 APOGEE FLN P1 September 2012 2 Removed references to mo...

Page 399: ......

Page 400: ...Bangkok 10310 Thailand Phone 66 2 017 0099 Fax 66 2 017 0799 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F One Corporate Avenue No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 220...

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