VALVES AND VALVE SPRINGS
5-26
a. Apply blue layout fluid “b” onto the valve
face.
b. Install the valve into the cylinder head.
c. Press the valve through the valve guide and
onto the valve seat to make a clear impres-
sion.
d. Measure the valve seat contact width “c”.
TIP
Where the valve seat and the valve face are in
contact with each other, the blueing will have
been removed.
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4. Lap:
• Valve face
• Valve seat
ECA
NOTICE
This model uses titanium intake and ex-
haust valves.
Do not use the valves used for lapping the
valve seat. Always replace the valves used
for lapping with new ones.
TIP
• When replacing the cylinder head, replace
also the valves with new ones without them.
• When replacing the valves or the valve
guides, use new valves to lap the valve seats,
and then replace them with new valves.
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a. Apply a coarse lapping compound “a” to the
valve face.
ECA
NOTICE
Do not let the lapping compound enter the
gap between the valve stem and the valve
guide.
b. Apply molybdenum disulfide oil onto the
valve stem.
c. Install the valve into the cylinder head.
d. Turn the valve until the valve face and the
valve seat are evenly polished, then clean
off all of the lapping compound.
TIP
While turning the valve lapper, tap and lap the
valve seat.
e. Apply a fine lapping compound to the valve
face, and repeat the above steps.
f. After every lapping step, be sure to clean off
all of the lapping compound from the valve
face and the valve seat.
g. Apply blue layout fluid “b” onto the valve
face.
h. Install the valve into the cylinder head.
i. Press the valve through the valve guide and
onto the valve seat to make a clear impres-
sion.
j. Measure the valve seat contact width “c”
again. If the valve seat contact width is out of
specification, reface and lap the valve seat.
c
Summary of Contents for YZ 2018 Series
Page 6: ...EASB916006 YAMAHA MOTOR CORPORATION U S A YZ MOTORCYCLE LIMITED WARRANTY...
Page 10: ......
Page 40: ...MOTORCYCLE CARE AND STORAGE 1 28...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Page 70: ...CABLE ROUTING DIAGRAM 2 29 EASB29B065 CABLE ROUTING DIAGRAM...
Page 72: ...CABLE ROUTING DIAGRAM 2 31...
Page 74: ...CABLE ROUTING DIAGRAM 2 33...
Page 76: ...CABLE ROUTING DIAGRAM 2 35...
Page 78: ...CABLE ROUTING DIAGRAM 2 37...
Page 80: ...CABLE ROUTING DIAGRAM 2 39...
Page 82: ...CABLE ROUTING DIAGRAM 2 41...
Page 84: ...CABLE ROUTING DIAGRAM 2 43...
Page 255: ...OIL PUMP AND BALANCER GEAR 5 58 a 2 10 b 2 9 1 b 5 3 a 4 10 5 9 3 E c d 6 7 8 8 b 6...
Page 276: ...TRANSMISSION 5 79...
Page 290: ...FUEL TANK 7 5 A Left B Right 1 1 A 0 mm 0 in B 1 1 15 mm 0 59 in...
Page 296: ...THROTTLE BODY 7 11...
Page 299: ......
Page 313: ...CHARGING SYSTEM 8 14...
Page 321: ...COOLING SYSTEM For JPN 8 22...
Page 351: ...FUEL PUMP SYSTEM 8 52 EASB29B345...
Page 352: ...ELECTRICAL COMPONENTS 8 53 ELECTRICAL COMPONENTS EASB29B346 9 10 11 1 3 2 4 5 6 7 8...
Page 354: ...ELECTRICAL COMPONENTS 8 55 11 10 9 2 3 1 6 7 8 4 5...
Page 356: ...ELECTRICAL COMPONENTS 8 57 EASB29B347 CHECKING THE SWITCHES 4 1 3 2 B B Sb B B B B B B B B...
Page 372: ...ELECTRICAL COMPONENTS 8 73 c Measure the fuel injector resistance...