Yamaha XV19SX(C), Service Manual

Page: 264 / 494

ENGINE REMOVAL
5-15
ET1D71019
REMOVING THE ENGINE
1. Loosen:
• Spacer bolt
NOTE:
Loosen the spacer bolt with the pivot shaft
wrench “1”.
EAS23720
INSTALLING THE ENGINE
1. Install:
• Spacer bolt “1”
• Engine “2”
• Washer “3”
• Engine mounting bolt (rear lower side) “4”
• Engine mounting nut (rear lower side) “5”
• Engine mounting bolt (front lower side) “6”
• Engine mounting nut (front lower side) “7”
• Engine brackets (rear upper side) “8”
• Engine bracket bolts (rear upper side) “9”
• Engine bracket nuts (rear upper side) “10”
• Engine mounting bolt (rear upper side) “11”
• Engine mounting nut (rear upper side) “12”
• Engine bracket (left upper side) “13”
• Engine mounting bolts (left upper side) “14”
• Engine bracket bolts (left upper side) “15”
• Engine bracket (right upper side) “16”
• Engine mounting bolts (right upper side) “17”
• Engine bracket bolts (right upper side) “18”
NOTE:
• Lubricate the engine mounting bolt (front lower
side) threads and nut with engine oil.
• Apply locking agent (LOCTITE®) to the
threads of the engine mounting bolts (left up-
per side).
• Do not fully tighten the bolts and nuts.
2. Remove:
• Engine mounting nut (front lower side) “7”
3. Tighten:
• Spacer bolt “1”
NOTE:
• Tighten the spacer bolt “1” to specification with
a pivot shaft wrench.
• When tightened, the spacer bolt should be flat
against the engine surface.
4. Tighten:
• Engine mounting nut (rear lower side) “5”
• Engine mounting nut (front lower side) “7”
• Engine bracket nuts (rear upper side) “10”
• Engine mounting nut (rear upper side) “12”
• Engine mounting bolts (left upper side) “14”
• Engine bracket bolts (left upper side) “15”
• Engine mounting bolts (right upper side) “17”
• Engine bracket bolts (right upper side) “18”
Pivot shaft wrench
90890-01485
Frame mount insert wrench
YM-01485
1
T
R
.
.
Spacer bolt
18 Nm (1.8 m·kg, 13 ft·lb)
Pivot shaft wrench
90890-01485
Frame mount insert wrench
YM-01485
14
7
6
1
3
4
17
18
16
9
11
8
13
14
15
10
8
12
2
5
LT
E
9
E