Yamaha XV19SX(C), Service Manual

Page: 333 / 494

ELECTRIC STARTER
5-84
EAS24790
CHECKING THE STARTER MOTOR
1. Check:
• Commutator
Dirt
→
Clean with 600 grit sandpaper.
2. Measure:
• Commutator diameter “a”
Out of specification
→
Replace the starter
motor.
3. Measure:
• Mica undercut “a”
Out of specification
→
Scrape the mica to the
proper measurement with a hacksaw blade
that has been grounded to fit the commutator.
NOTE:
The mica of the commutator must be undercut to
ensure proper operation of the commutator.
4. Measure:
• Armature assembly resistances (commutator
and insulation)
Out of specification
→
Replace the starter
motor.
▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼▼▼
a. Measure the armature assembly resistances
with the pocket tester.
b. If any resistance is out of specification, re-
place the starter motor.
▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲▲▲
5. Measure:
• Brush length “a”
Out of specification
→
Replace the brushes
as a set.
6. Measure:
• Brush spring force
Out of specification
→
Replace the brush
springs as a set.
Limit
27.5 mm (1.08 in)
Mica undercut (depth)
1.50 mm (0.06 in)
Pocket tester
90890-03112
Analog pocket tester
YU-03112-C
Armature coil
Commutator resistance “1”
0.0081–0.0099
Ω
at 20 °C (68 °F)
Insulation resistance “2”
Above 1 M
Ω
at 20 °C (68 °F)
Limit
5.00 mm (0.20 in)
Brush spring force
7.36–11.04 N (26.49–39.74 oz)
(750–1126 gf)