
VALVES AND VALVE SPRINGS
5-46
2. Measure:
• Compressed valve spring force “a”
Out of specification
→
Replace the valve
spring.
3. Measure:
• Valve spring tilt “a”
Out of specification
→
Replace the valve
spring.
EAS24340
INSTALLING THE VALVES
The following procedure applies to all of the
valves and related components.
1. Deburr:
• Valve stem end
(with an oil stone)
2. Lubricate:
• Valve stem “1”
• Valve stem seal “2”
(with the recommended lubricant)
3. Install:
• Valve guide “1”
• Lower spring seat “2”
• Valve stem seal “3”
• Valve “4”
• Valve spring “5”
• Upper spring seat “6”
(into the cylinder head)
Installed compression spring
force (intake)
217.00–249.00 N (48.78–55.98 lb)
(22.13–25.39 kgf)
Installed compression spring
force (exhaust)
217.00–249.00 N (48.78–55.98 lb)
(22.13–25.39 kgf)
Installed length (intake)
32.66 mm (1.29 in)
Installed length (exhaust)
32.66 mm (1.29 in)
b. Installed length
Spring tilt (intake)
2.5 °/2.0 mm
Spring tilt (exhaust)
2.5 °/2.0 mm
Recommended lubricant
Molybdenum disulfide oil
Summary of Contents for XV19SX(C)
Page 6: ......
Page 8: ......
Page 46: ...ELECTRICAL SPECIFICATIONS 2 19 Spare fuse 3 0 A...
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 36...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 A A A A 1 3 2 4...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 45 A 1 2 3 4...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 47 A A A 1 5 5 1 3 2 4 B B B B...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 49 1 2...
Page 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 50 1 Transfer gear oil pump 2 Middle driven shaft...
Page 110: ...CABLE ROUTING for XV19CS C XV19C C 2 83...
Page 113: ......
Page 150: ...ELECTRICAL SYSTEM 3 37...
Page 179: ...FRONT WHEEL 4 26...
Page 218: ...HANDLEBAR 4 65 Throttle cable free play 4 0 6 0 mm 0 16 0 24 in...
Page 330: ...GENERATOR AND STARTER CLUTCH 5 81...
Page 368: ...TRANSMISSION 5 119...
Page 391: ......
Page 397: ...IGNITION SYSTEM 7 6...
Page 405: ...CHARGING SYSTEM 7 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 6 Battery...
Page 407: ...CHARGING SYSTEM 7 16...
Page 460: ...ELECTRICAL COMPONENTS 7 69 16 18 2 11 13 9 8 10 12 14 15 17 1 3 4 5 6 7...
Page 490: ......
Page 491: ......
Page 492: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...