Yamaha XV19SX(C), Service Manual

Page: 319 / 494

CLUTCH
5-70
6. Install:
• Clutch spring plate
• Clutch spring plate retainer
NOTE:
Tighten the clutch spring plate retainer bolts in
stages and in a crisscross pattern.
7. Apply:
• Sealant
(onto the crankshaft position sensor lead
grommet)
8. Install:
• Shift arm “1”
NOTE:
Install the shift arm “1” with its slot “a” aligned
with the mark “b” in end of the shift shaft.
EAS25280
DISASSEMBLING THE CLUTCH MASTER
CYLINDER
NOTE:
Before disassembling the clutch master cylinder,
drain the clutch fluid from the entire clutch sys-
tem.
1. Remove:
• Clutch hose union bolt “1”
• Copper washers “2”
• Clutch hose “3”
NOTE:
To collect any remaining clutch fluid, place a
container under the master cylinder and the end
of the clutch hose.
ET1D71037
CHECKING THE CLUTCH MASTER
CYLINDER
1. Check:
• Clutch master cylinder
Damage/scratches/wear
→
Replace.
• Clutch fluid delivery passage
(clutch master cylinder body)
Obstruction
→
Blow out with compressed air.
2. Check:
• Clutch master cylinder kit
Damage/scratches/wear
→
Replace.
3. Check:
• Clutch master cylinder reservoir
Cracks/damage
→
Replace.
T
R
.
.
Clutch spring plate retainer bolt
8 Nm (0.8 m·kg, 5.8 ft·lb)
Yamaha bond No. 1215
90890-85505
(Three Bond No.1215®)
T
R
.
.
Shift arm bolt
12 Nm (1.2 m·kg, 8.7 ft·lb)
a
b
1
2
a
b
1
b
a
1
2
3