
VALVES AND VALVE SPRINGS
5-44
6. Measure:
• Valve stem runout
Out of specification
→
Replace the valve.
NOTE:
• When installing a new valve, always replace
the valve guide.
• If the valve is removed or replaced, always re-
place the valve stem seal.
EAS24300
CHECKING THE VALVE SEATS
The following procedure applies to all of the
valves and valve seats.
1. Eliminate:
• Carbon deposits
(from the valve face and valve seat)
2. Check:
• Valve seat
Pitting/wear
→
Replace the cylinder head.
3. Measure:
• Valve seat width C “a”
Out of specification
→
Replace the cylinder
head.
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a. Apply Mechanic’s blueing dye (Dykem) “b”
onto the valve face.
b. Install the valve into the cylinder head.
c. Press the valve through the valve guide and
onto the valve seat to make a clear impres-
sion.
d. Measure the valve seat width.
NOTE:
Where the valve seat and valve face contacted
one another, the blueing will have been re-
moved.
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4. Lap:
• Valve face
• Valve seat
NOTE:
After replacing the cylinder head or replacing the
valve and valve guide, the valve seat and valve
face should be lapped.
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a. Apply a coarse lapping compound “a” to the
valve face.
Valve stem runout
0.010 mm (0.0004 in)
Valve seat width C (intake)
1.10–1.30 mm (0.0433–0.0512 in)
Limit
2.0 mm (0.08 in)
Valve seat width C (exhaust)
1.10–1.30 mm (0.0433–0.0512 in)
Limit
2.0 mm (0.08 in)
Summary of Contents for XV19SX(C)
Page 6: ......
Page 8: ......
Page 46: ...ELECTRICAL SPECIFICATIONS 2 19 Spare fuse 3 0 A...
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 36...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 A A A A 1 3 2 4...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 45 A 1 2 3 4...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 47 A A A 1 5 5 1 3 2 4 B B B B...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 49 1 2...
Page 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 50 1 Transfer gear oil pump 2 Middle driven shaft...
Page 110: ...CABLE ROUTING for XV19CS C XV19C C 2 83...
Page 113: ......
Page 150: ...ELECTRICAL SYSTEM 3 37...
Page 179: ...FRONT WHEEL 4 26...
Page 218: ...HANDLEBAR 4 65 Throttle cable free play 4 0 6 0 mm 0 16 0 24 in...
Page 330: ...GENERATOR AND STARTER CLUTCH 5 81...
Page 368: ...TRANSMISSION 5 119...
Page 391: ......
Page 397: ...IGNITION SYSTEM 7 6...
Page 405: ...CHARGING SYSTEM 7 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 6 Battery...
Page 407: ...CHARGING SYSTEM 7 16...
Page 460: ...ELECTRICAL COMPONENTS 7 69 16 18 2 11 13 9 8 10 12 14 15 17 1 3 4 5 6 7...
Page 490: ......
Page 491: ......
Page 492: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...