Yamaha XV19SX(C), Service Manual

Page: 248 / 494

CLUTCH ........................................................................................................ 5-53
REMOVING THE CLUTCH ..................................................................... 5-64
REMOVING THE PRIMARY DRIVE GEAR ............................................ 5-64
REMOVING THE LEFT BALANCER DRIVE GEAR ............................... 5-64
CHECKING THE FRICTION PLATES..................................................... 5-65
CHECKING THE CLUTCH PLATES ....................................................... 5-65
CHECKING THE CLUTCH SPRING PLATE........................................... 5-65
CHECKING THE CLUTCH HOUSING .................................................... 5-66
CHECKING THE CLUTCH BOSS........................................................... 5-66
CHECKING THE PRESSURE PLATE .................................................... 5-66
CHECKING THE CLUTCH PUSH RODS ............................................... 5-66
CHECKING THE PRIMARY DRIVE GEAR............................................. 5-66
CHECKING THE PRIMARY DRIVEN GEAR .......................................... 5-66
CHECKING THE LEFT BALANCER GEARS.......................................... 5-66
INSTALLING THE LEFT BALANCER DRIVE GEAR .............................. 5-67
INSTALLING THE PRIMARY DRIVE GEAR........................................... 5-68
INSTALLING THE CLUTCH.................................................................... 5-69
DISASSEMBLING THE CLUTCH MASTER CYLINDER ........................ 5-70
CHECKING THE CLUTCH MASTER CYLINDER................................... 5-70
ASSEMBLING THE CLUTCH MASTER CYLINDER .............................. 5-71
INSTALLING THE CLUTCH MASTER CYLINDER................................. 5-71
REMOVING THE CLUTCH RELEASE CYLINDER ................................ 5-72
CHECKING THE CLUTCH RELEASE CYLINDER ................................. 5-72
ASSEMBLING THE CLUTCH RELEASE CYLINDER............................. 5-73
INSTALLING THE CLUTCH RELEASE CYLINDER ............................... 5-73
SHIFT SHAFT ................................................................................................ 5-75
CHECKING THE SHIFT SHAFT ............................................................. 5-76
CHECKING THE STOPPER LEVER ...................................................... 5-76
INSTALLING THE SHIFT SHAFT ........................................................... 5-76
GENERATOR AND STARTER CLUTCH ...................................................... 5-77
REMOVING THE GENERATOR ............................................................. 5-79
REMOVING THE STARTER CLUTCH ................................................... 5-79
CHECKING THE STARTER CLUTCH .................................................... 5-79
CHECKING THE TORQUE LIMITER...................................................... 5-80
INSTALLING THE STARTER CLUTCH .................................................. 5-80
INSTALLING THE GENERATOR............................................................ 5-80
ELECTRIC STARTER ................................................................................... 5-82
CHECKING THE STARTER MOTOR ..................................................... 5-84
ASSEMBLING THE STARTER MOTOR................................................. 5-85
TRANSFER GEAR CASE ............................................................................. 5-86
REMOVING THE MIDDLE DRIVEN SHAFT ........................................... 5-91
CHECKING THE MIDDLE DRIVE........................................................... 5-91
CHECKING THE OIL STRAINER ........................................................... 5-91
CHECKING THE TRANSFER GEAR OIL PUMP.................................... 5-91
CHECKING THE OIL PIPES ................................................................... 5-92
ASSEMBLING THE TRANSFER GEAR OIL PUMP ............................... 5-92
INSTALLING THE TRANSFER GEAR CASE ......................................... 5-92