Yamaha XV19SW 2006, Service Manual

Page: 77 / 145

CABLE ROUTING
2-52
1. Clutch hose
2. Throttle cable (decelerator cable)
3. Throttle cable (accelerator cable)
4. Cylinder-#2 left spark plug cap
5. Cylinder-#1 left spark plug cap
6. Sub-wire harness 1
7. Rectifier/regulator
8. Crankshaft position sensor lead
9. Stator coil lead
10. Rectifier/regulator lead
11. Lean angle sensor
12. Horn 2 lead
13. Horn 2
14. Sidestand switch
15. Horn 1 lead
16. Rear brake light switch lead
17. Horn 1
18. Starter motor lead
19. Clutch pipe
20. Fuel tank breather/overflow hose
21. Rollover valve
22. Front brake hose
23. Headlight assembly
24. Front fork
25. Frame
26. Main fuse
27. Diode 1
28. Relay unit
29. Turn signal relay
30. Headlight relay
31. Starter relay
32. EXUP servo motor
33. EXUP cable
34. Speed sensor lead
35. Wire harness
36. Canister
A. Route the throttle cables to the inside of the clutch
hose.
B. Pass the cylinder-#2 left spark plug lead through
the guide.
C. 30
–
40 mm (1.18
–
1.57 in)
D. Position the buckle of the plastic locking tie to the
inside of the frame.
E. Fasten the crankshaft position sensor lead, neutral
switch lead, and sidestand switch lead with the
holders.
F. Fasten the starter motor lead, speed sensor lead,
and wire harness with the holders.
G. Route sub-wire harness 1 to the inside of the
frame.
H. To the tail/brake light
I.
Fasten the starter motor lead, horn 1 lead, rear
brake light switch lead, sidestand switch lead, and
crankshaft position sensor lead with the plastic
locking tie.
J. Make sure that there is no slack in the stator coil
lead and rectifier/regulator lead in the area shown
in the illustration.
K. Fasten the stator coil lead and rectifier/regulator
lead with the plastic locking tie. Face the end of the
plastic locking tie outward, and then cut off the
excess end of the tie.
L. Fasten the lean angle sensor lead, starter motor
lead, horn 1 lead, rear brake light switch lead, and
sidestand switch lead with the holder.
M. Route the starter motor lead, horn 1 lead, rear
brake light switch lead, and sidestand switch lead to
the inside of the frame boss.
N. Fasten the starter motor lead, horn 1 lead, rear
brake light switch lead, and sidestand switch lead
with the plastic locking tie. Face the end of the
plastic locking tie outward, and then cut off the
excess end of the tie.
O. Fasten the starter motor lead, horn 1 lead, and rear
brake light switch lead with the plastic locking tie,
and then face the end of the tie outward. Be sure to
install the plastic locking tie behind the frame cross
member and to fasten the rear brake light switch
lead at the white tape.
P. Route the starter motor lead, horn 1 lead, and rear
brake light switch lead along the frame in the area
shown in the illustration, making sure not to cross
the leads.
Q. Align the positioning tape on the starter motor lead
with the engine mounting bolt (front lower side).
R. Pass the fuel tank breather/overflow hose through
the horn 1 bracket, making sure to position the end
of the hose as shown in the illustration.
S. Fasten the starter motor lead, horn 1 lead, and rear
brake light switch lead with the plastic locking tie,
and then face the end of the tie inward.
T. Fasten the horn 1 lead, rear brake light switch lead,
and starter motor lead with the plastic locking tie.
Face the end of the plastic locking tie inward, and
then cut off the excess end of the tie.
U. Route the horn 1 lead to the rear of the starter
motor lead.
V. Pass the throttle cables through the cable guides
as shown in the illustration.
W. Install the lead cover, making sure not to pinch the
stator coil lead and rectifier/regulator lead.
X. Pass the plastic locking tie through the hole in the
battery box projection, and then fasten the wire
harness with the tie.
Y. Fasten the stator coil lead at the white tape with the
plastic locking tie.
Z. Fasten the stator coil lead with the plastic locking
ties.
AA.Pass the plastic locking tie through the hole in the
battery box projection, and then fasten the wire
harness with the tie.
AB.Route the wire harness along the side of the fuse
box/starter relay bracket.
AC.For California only
AD.Route the horn 1 lead to the rear of the canister.