
............................................................................................... 4-43
INTRODUCTION..................................................................................... 4-49
CHECKING THE REAR BRAKE DISC ................................................... 4-49
REPLACING THE REAR BRAKE PADS ................................................ 4-49
REMOVING THE REAR BRAKE CALIPER ............................................ 4-50
DISASSEMBLING THE REAR BRAKE CALIPER .................................. 4-50
CHECKING THE REAR BRAKE CALIPER............................................. 4-51
ASSEMBLING THE REAR BRAKE CALIPER ........................................ 4-51
INSTALLING THE REAR BRAKE CALIPER........................................... 4-51
REMOVING THE REAR BRAKE MASTER CYLINDER ......................... 4-52
CHECKING THE REAR BRAKE MASTER CYLINDER.......................... 4-52
ASSEMBLING THE REAR BRAKE MASTER CYLINDER ..................... 4-53
INSTALLING THE REAR BRAKE MASTER CYLINDER........................ 4-53
................................................................................................ 4-55
REMOVING THE HANDLEBAR.............................................................. 4-57
CHECKING THE HANDLEBAR .............................................................. 4-57
INSTALLING THE HANDLEBAR ............................................................ 4-57
............................................................................................... 4-60
REMOVING THE FRONT FORK LEGS.................................................. 4-64
DISASSEMBLING THE FRONT FORK LEGS........................................ 4-64
CHECKING THE FRONT FORK LEGS .................................................. 4-65
ASSEMBLING THE FRONT FORK LEGS.............................................. 4-65
INSTALLING THE FRONT FORK LEGS ................................................ 4-68
......................................................................................... 4-69
REMOVING THE LOWER BRACKET .................................................... 4-71
CHECKING THE STEERING HEAD....................................................... 4-71
INSTALLING THE STEERING HEAD..................................................... 4-71
REAR SHOCK ABSORBER ASSEMBLY AND SWINGARM
...................... 4-73
HANDLING THE REAR SHOCK ABSORBER........................................ 4-76
DISPOSING OF A REAR SHOCK ABSORBER ..................................... 4-76
REMOVING THE REAR SHOCK ABSORBER ASSEMBLY AND
SWINGARM ........................................................................................... 4-76
CHECKING THE REAR SHOCK ABSORBER ASSEMBLY ................... 4-77
CHECKING THE CONNECTING ARM AND RELAY ARM..................... 4-77
CHECKING THE SWINGARM ................................................................ 4-77
INSTALLING THE RELAY ARM, REAR SHOCK ABSORBER
ASSEMBLY AND CONNECTING ARMS............................................... 4-77
INSTALLING THE SWINGARM .............................................................. 4-79
................................................................................................. 4-80
REMOVING THE DRIVE BELT AND DRIVE PULLEY ........................... 4-82
CHECKING THE DRIVE BELT ............................................................... 4-82
INSTALLING THE DRIVE BELT AND DRIVE PULLEY.......................... 4-82
Summary of Contents for XV19SW 2006
Page 6: ......
Page 8: ......
Page 24: ...SPECIAL TOOLS 1 15...
Page 55: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 A A A A 1 3 2 4...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 A 1 2 3 4...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 A A A 1 5 5 1 3 2 4 B B B B...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 1 2...
Page 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Transfer gear oil pump 2 Middle driven shaft...
Page 78: ...CABLE ROUTING 2 53...
Page 86: ...CABLE ROUTING 2 61...
Page 89: ......
Page 122: ...ELECTRICAL SYSTEM 3 33 a b 1...
Page 125: ......